Description
RELIANCE WR-D4007 Product Specification
Product Overview:RELIANCE WR-D4007
The RELIANCE WR-D4007 is a high-performance DC drive controller module designed for industrial motor control applications. Engineered by Reliance Electric, a trusted brand under Rockwell Automation, this module belongs to the PowerFlex 700 series, renowned for its precision, reliability, and adaptability in demanding industrial environments. The RELIANCE WR-D4007 serves as a critical component in automation systems, enabling seamless control of DC motors in industries such as manufacturing, oil and gas, and material handling.
At its core, the RELIANCE WR-D4007 integrates advanced digital signal processing (DSP) technology to deliver precise speed and torque control for DC motors. It supports input voltages ranging from 230 VAC to 690 VAC, making it suitable for a wide range of industrial power systems. The module features a modular design with field-replaceable components, reducing downtime during maintenance. As part of the PowerFlex 700 series, the RELIANCE WR-D4007 offers compatibility with Rockwell’s Logix control platform, ensuring seamless integration into larger automation ecosystems.
In industrial automation systems, the RELIANCE WR-D4007 acts as a bridge between the control system and the motor, translating command signals into precise motor operations. Its built-in diagnostics and fault reporting capabilities enhance system reliability by identifying issues such as overloads or voltage fluctuations in real time. By combining high-speed processing with robust mechanical design, the module empowers industries to optimize motor performance, reduce energy consumption, and extend equipment lifespan.
Technical Specifications :RELIANCE WR-D4007
Parameter Name | Parameter Value |
---|---|
Product Model | RELIANCE WR-D4007 |
Manufacturer | Reliance Electric (Rockwell Automation) |
Product Type | DC Drive Controller Module |
Input Voltage | 230–690 VAC, 3-phase (±10%) |
Output Power | Up to 500 HP (373 kW) |
Control Modes | Speed control, torque control, current control |
Communication Interfaces | RS-485, Ethernet/IP (optional module) |
Physical Dimensions | 450 mm (H) × 220 mm (W) × 350 mm (D) |
Weight | 18 kg |
Operating Temperature | -10°C to +50°C (with derating above 40°C) |
Humidity | 5%–95% non-condensing |
Mounting | Panel-mounted or rack-mounted |
RELIANCE WR-D4007
Main Features and Advantages :RELIANCE WR-D4007
Precision Motor Control: The RELIANCE WR-D4007 leverages advanced DSP algorithms to achieve speed regulation within ±0.01% of rated speed, ensuring consistent performance in applications requiring tight control, such as conveyor belts or textile machinery. Its torque control mode enables smooth acceleration and deceleration, minimizing mechanical stress on motors and drivetrains.
Modular and Serviceable Design: The module’s field-replaceable units (FRUs), including the power section and control board, simplify maintenance and reduce downtime. This design allows technicians to replace faulty components without removing the entire drive from the panel, enhancing operational efficiency.
Flexible Communication Options: While featuring a standard RS-485 interface for basic connectivity, the RELIANCE WR-D4007 supports optional Ethernet/IP or Profibus modules, enabling integration with modern industrial networks. This flexibility makes it suitable for both legacy systems and new automation projects.
Robust Environmental Performance: Built to withstand harsh conditions, the module incorporates industrial-grade components and a rugged enclosure. It resists dust, moisture, and vibration, making it ideal for use in manufacturing floors, offshore platforms, or mining operations.
Energy Efficiency: The RELIANCE WR-D4007 includes regenerative braking capabilities, allowing it to return energy to the power supply during deceleration. This feature reduces energy costs and heat generation, contributing to a more sustainable industrial setup.
RELIANCE WR-D4007
Application Areas :RELIANCE WR-D4007
The RELIANCE WR-D4007 is widely deployed in industries that rely on DC motor systems for critical operations:
-
Manufacturing and Automotive:
- Controls assembly line motors in automotive plants, ensuring precise movement of parts and synchronization with robotic systems.
- Used in packaging machinery to regulate conveyor speed and optimize throughput.
-
Oil and Gas:
- Manages pumps and compressors in upstream and downstream processes, providing reliable torque control in high-pressure environments.
- Supports emergency shutdown systems by integrating with safety controllers to stop motors rapidly when needed.
-
Material Handling and Logistics:
- Drives cranes, hoists, and overhead conveyors in warehouses and ports, enabling heavy lifting with precise positioning.
- Ensures smooth operation of baggage handling systems in airports, minimizing delays and improving efficiency.
-
Paper and Textile Industries:
- Regulates the speed of rolling mills and spinning machines, maintaining consistent material thickness and quality.
- Uses tension control features to prevent fabric or paper from tearing during production.
Related Products :RELIANCE WR-D4007
- RELIANCE WR-D4010: An upgraded version with higher power capacity (up to 800 HP), suitable for large-scale industrial applications requiring more robust motor control.
- RELIANCE WR-D3007: A smaller, cost-effective model for low-power applications (up to 200 HP), ideal for small-to-medium manufacturing facilities.
- ROCKWELL AUTOMATION 20AD017A3AYNANC0: A PowerFlex 700S AC drive module that complements the RELIANCE WR-D4007 in hybrid motor control systems, offering flexibility between AC and DC technologies.
- RELIANCE 8021-EC: A communication gateway module that enhances the RELIANCE WR-D4007’s connectivity by enabling integration with legacy control systems.
- RELIANCE 9000-IP: A protective enclosure kit designed for the RELIANCE WR-D4007, providing additional dust and moisture resistance for harsh environments.
RELIANCE WR-D4007
Installation and Maintenance :RELIANCE WR-D4007
Installation Preparation:
Before installing the RELIANCE WR-D4007, ensure the following:
Before installing the RELIANCE WR-D4007, ensure the following:
- Verify the input voltage matches the module’s specifications and that the power supply is properly grounded.
- Plan the mounting location to ensure adequate airflow for cooling, as the module generates heat during operation.
- Use Rockwell’s Connected Components Workbench software to configure parameters such as motor type, control mode, and communication settings prior to installation.
Maintenance Recommendations:
- Regularly inspect the module’s ventilation slots for dust accumulation, using compressed air to clean them as needed.
- Check all electrical connections for tightness, particularly in high-vibration environments, to prevent loose wires or terminal block failures.
- Monitor the module’s operational temperature using the built-in diagnostics, ensuring it does not exceed the maximum rated limit.
- Schedule annual firmware updates to leverage the latest performance improvements and security patches, accessible through Rockwell’s software platforms.
RELIANCE WR-D4007
Product Warranty :RELIANCE WR-D4007
Our company provides a one-year quality warranty for the RELIANCE WR-D4007, covering hardware failures due to non-human factors. During the warranty period, we will replace the product if it exhibits performance anomalies or functional failures. For discontinued models or urgent needs, our global supply chain network ensures rapid response to scarce spare parts requests, supporting the continuous and stable operation of industrial systems.
Contact Information:
For inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
For inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
Note: This product description is based on comprehensive research across global technical resources. For detailed operational guidelines, refer to the official Reliance Electric manual or consult our technical support team.
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