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Product Overview
The TRICONEX MP3008 is a high-performance processor module designed for safety instrumented systems (SIS) and critical industrial automation applications. As a core component of TRICONEX’s fault-tolerant product lineup, TRICONEX MP3008 serves as the central processing unit (CPU) for safety logic execution, data processing, and system coordination. This module is engineered to deliver reliable performance in environments where even minor failures could lead to operational disruptions or safety hazards, making it a cornerstone of TRICONEX’s solutions for high-risk industries.
TRICONEX MP3008 integrates advanced processing capabilities with triple modular redundancy (TMR) technology, a design that uses three independent processing paths and majority voting to ensure accurate decision-making. This redundancy eliminates single points of failure, a critical feature for systems requiring compliance with strict safety standards. The module works seamlessly with TRICONEX I/O modules, communication interfaces, and power supplies, forming a cohesive system that monitors and controls industrial processes in real time. Whether deployed in new SIS installations or as an upgrade to existing TRICONEX systems, TRICONEX MP3008 enhances operational integrity, ensuring that safety functions are executed precisely when needed.
Technical Specifications
| Product model | TRICONEX MP3008 |
|---|---|
| Manufacturer | TRICONEX |
| Product type | Redundant processor module |
| Physical dimensions | 160 mm (length) x 105 mm (width) x 35 mm (height) |
| Weight | 580 grams |
| Place of origin | United States |
| Processing speed | 1.2 GHz dual-core processor |
| Memory | 4 GB RAM, 16 GB flash storage |
| Redundancy | Triple modular redundancy (TMR) with majority voting |
| Power supply | 24V DC ±10% |
| Operating temperature range | -40°C to 70°C |
| Communication protocols | Modbus TCP/IP, OPC UA, Ethernet/IP |
| Humidity tolerance | 5% to 95% non-condensing |
| Vibration resistance | 10-500 Hz, 10 g peak |
| Certifications | IEC 61508 (SIL 3), ATEX, IECEx, UL 1998 |
MP3008
Related products
- TRICONEX MP3007: A predecessor to TRICONEX MP3008 with a single-core processor, offering basic TMR functionality for smaller-scale safety systems with lower processing demands.
- TRICONEX 3625: A 24V DC power supply module that provides stable power to TRICONEX MP3008, ensuring consistent operation even during voltage fluctuations.
- TRICONEX 4351B: A digital input module that feeds real-time sensor data to TRICONEX MP3008, which processes this information to execute safety logic.
- TRICONEX 4416: A high-speed communication module that expands TRICONEX MP3008’s connectivity options, enabling data transfer to remote monitoring systems at faster rates.
- TRICONEX 3700A: A rack assembly designed to house TRICONEX MP3008 and associated modules, providing mechanical stability and backplane connectivity for seamless data flow.
- TRICONEX 8312: A safety relay module that receives execution commands from TRICONEX MP3008, translating digital signals into physical actions like valve shutdowns or alarm activations.
- TRICONEX 7400: Configuration software used to program safety logic and parameters for TRICONEX MP3008, ensuring alignment with site-specific safety requirements.
Main features and advantages
Triple modular redundancy (TMR): TRICONEX MP3008 employs TMR technology, which uses three independent processing channels to execute safety logic simultaneously. A majority voting mechanism compares results from the three channels, ensuring that any single-channel error is automatically corrected. This design eliminates single points of failure, making TRICONEX MP3008 highly reliable for safety-critical applications such as emergency shutdown systems (ESDs) in oil refineries.
High processing power: Equipped with a 1.2 GHz dual-core processor and 4 GB RAM, TRICONEX MP3008 handles complex safety logic and large volumes of data with minimal latency. This allows it to process inputs from hundreds of sensors in real time, enabling rapid responses to process deviations—critical in scenarios like chemical reactor overpressure, where delays could lead to equipment damage.
Broad communication compatibility: TRICONEX MP3008 supports multiple protocols, including Modbus TCP/IP, OPC UA, and Ethernet/IP, facilitating seamless integration with other system components such as human-machine interfaces (HMIs), data historians, and third-party controllers. This flexibility simplifies system expansion and data sharing across different parts of an industrial facility.
SIL 3 certification: Certified to IEC 61508 SIL 3, TRICONEX MP3008 meets the highest safety integrity standards for industrial systems. This certification confirms its ability to perform safety functions with a very low probability of failure, making it suitable for industries where regulatory compliance is mandatory, such as nuclear power generation and pharmaceutical manufacturing.
Rugged industrial design: TRICONEX MP3008 operates reliably in extreme conditions, with a temperature range of -40°C to 70°C and resistance to vibration and humidity. Its durable casing protects internal components from dust, corrosion, and physical damage, ensuring long-term performance in harsh environments like offshore platforms and chemical plants.
MP3008
Installation and maintenance
Pre-installation preparations: Before installing TRICONEX MP3008, verify that the TRICONEX rack (e.g., TRICONEX 3700A) is properly grounded and mounted on a stable surface to prevent vibration-related issues. Check that the power supply meets the module’s 24V DC ±10% requirement and that all connecting cables are rated for industrial use, with no signs of wear or damage. Inspect the module for physical defects, such as bent pins or cracked casing, which could impair functionality. Additionally, confirm compatibility with existing system components, including I/O modules and communication devices, to ensure seamless integration.
Installation steps: Align TRICONEX MP3008 with the designated slot in the TRICONEX rack, ensuring the backplane connectors align correctly. Slide the module into place until it seats fully, then secure it with the mounting screws provided. Connect communication cables to the front-panel ports (Ethernet, serial) according to the system wiring diagram, ensuring each connection is tight to avoid signal loss. Finally, connect the power cable and verify that the module’s status LEDs illuminate, indicating successful power-up and system recognition.
Maintenance suggestions: Conduct monthly visual inspections of TRICONEX MP3008 to check for loose connections, corrosion, or dust accumulation. Clean the module’s vents and connectors with a dry, lint-free cloth to prevent overheating and signal interference. Monitor the status LEDs during operation—steady green indicates normal operation, while flashing or red lights may signal faults. Use TRICONEX’s diagnostic software to run periodic self-tests, which check for internal errors and validate TMR functionality. Update the module’s firmware annually (following TRICONEX guidelines) to ensure compatibility with the latest system software. If faults persist after troubleshooting, replace TRICONEX MP3008 promptly to maintain system safety.
Application fields
TRICONEX MP3008 is widely used in industries where safety and reliability are paramount. In oil and gas production, it serves as the core processor for ESDs on offshore platforms and pipeline systems. Here, it processes data from pressure, temperature, and flow sensors, executing shutdown logic to isolate wells or close valves when hazardous conditions are detected—preventing leaks or explosions.
In chemical processing plants, TRICONEX MP3008 manages safety loops for reactors, distillation columns, and storage tanks. It monitors variables like pH levels, chemical concentrations, and pressure, triggering alarms or shutdowns if parameters exceed safe limits. Its TMR design ensures these actions are executed correctly even if a processing channel fails, critical for preventing toxic releases.
Power generation facilities, including coal-fired and nuclear plants, rely on TRICONEX MP3008 to control turbine safety systems. It processes inputs from vibration sensors, overspeed detectors, and steam pressure monitors, initiating turbine trips or boiler shutdowns to avoid mechanical failure. Its ability to operate in high-temperature environments makes it suitable for these demanding settings.
Pharmaceutical manufacturing uses TRICONEX MP3008 in systems that monitor sterilization processes, cleanroom conditions, and batch mixing. Its SIL 3 certification ensures compliance with FDA and EU GMP standards, while its processing speed ensures real-time adjustments to maintain product quality and safety.
MP3008
Product guarantee
Our company offers a one-year quality warranty service for TRICONEX MP3008, covering hardware malfunctions not caused by human factors. During the warranty period, if TRICONEX MP3008 exhibits abnormal performance or functional failure, we will provide replacement services to minimize operational downtime. As an import and export trade distribution company with 17 years of experience, we specialize in industrial control parts, including many unpopular and discontinued models, with a large stock available. Our supply channels allow us to meet urgent customer needs for spare parts like TRICONEX MP3008. Additionally, our technical support team provides guidance on installation, troubleshooting, and system integration to ensure the module operates reliably in your industrial setup.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com
E-mail :sales@ygplc.com
