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GE IC660BBA100 Genius Analog I/O Module
Product Overview
The GE IC660BBA100 is a high-performance analog input/output module designed for GE Fanuc’s Genius series industrial control systems, serving as a critical interface between field devices and PLC controllers in manufacturing, energy, and process automation. Engineered for precision and reliability, the IC660BBA100 converts analog signals (voltage/current) into digital data for processing while delivering controlled analog outputs to actuators, ensuring seamless integration in applications requiring real-time monitoring and regulation.
With 4 analog input channels and 2 analog output channels, the IC660BBA100 supports a wide range of signal types, including 0–10V DC, ±10V DC, 4–20mA, and 0–5V DC, making it versatile for diverse industrial scenarios such as temperature/pressure sensing, motor speed control, and valve positioning. Its 12-bit resolution ensures high accuracy in signal conversion, while 4ms update time enables rapid response in dynamic processes like chemical reactor adjustments or conveyor belt speed optimization. The module operates across -20°C to 70°C and withstands 5–95% non-condensing humidity, with a rugged metal enclosure that resists vibration and electromagnetic interference (EMI)—ideal for harsh environments like oil refineries or automotive assembly lines.
Within the Genius ecosystem, the IC660BBA100 communicates via the Genius Bus, enabling high-speed data exchange with controllers like IC697CPU780 and other modules such as IC660MDL179 (digital I/O). Its automatic calibration feature ensures long-term accuracy by compensating for temperature drift, while 1024ms selectable input filtering reduces noise in signal-heavy environments. Compliance with UL 508 and CE standards underscores its reliability in regulated industries, where precise signal processing is essential for safety and efficiency.
Technical Specifications
| Parameter Name | Parameter Value |
| Product Model | IC660BBA100 |
| Manufacturer | GE Fanuc |
| Product Type | Analog I/O Module |
| Series | Genius |
| Input Channels | 4 (12-bit resolution) |
| Output Channels | 2 (12-bit resolution) |
| Signal Types | Voltage (0–10V DC, ±10V DC, 0–5V DC), Current (4–20mA) |
| Update Time | 4ms (input/output) |
| Input Filtering | 1024ms (selectable) |
| Power Supply | 115V AC ±10% |
| Physical Dimensions | 3.5″ (L) × 4.5″ (W) × 9.5″ (D) (89mm × 114mm × 241mm) |
| Weight | 4 lbs (1.8 kg) |
| Operating Temperature | -20°C to 70°C |
| Humidity | 5–95% non-condensing |
| Isolation | 250V AC (channel-to-ground) |
| Compliance | UL 508, CE |
| Country of Origin | United States |
Main Features and Advantages
High-Accuracy Signal Conversion
The IC660BBA100’s 12-bit ADC/DAC ensures precise analog-to-digital and digital-to-analog conversion, minimizing errors in critical applications like pharmaceutical batch processing or power plant turbine control. For example, it can detect temperature variations as small as 0.1°C in a reactor and adjust coolant flow with ±0.5% accuracy.
Versatile Signal Handling
Support for 5 signal ranges allows seamless integration with diverse sensors and actuators. In a water treatment plant, it can monitor pH levels (0–10V DC) and control chemical dosing pumps (4–20mA), eliminating the need for multiple modules and reducing system complexity.
Robust Industrial Design
Built with a corrosion-resistant metal enclosure and conformal coating, the module withstands extreme temperatures (-20°C to 70°C), 10–500Hz vibration, and 5–95% humidity. Its EMI-shielded circuitry ensures reliable operation in environments with large motors or welding equipment, common in automotive manufacturing.
Intelligent Diagnostic Capabilities
LED indicators provide real-time status for power, communication, and channel health, enabling technicians to quickly identify issues like sensor failure or signal drift. In a food processing plant, this feature reduces downtime by pinpointing faulty temperature probes within seconds.
Compatibility and Scalability
The IC660BBA100 is backward-compatible with GE’s Series 90-30, IC697, and IC600 PLCs, allowing seamless integration into legacy systems. It pairs with IC697CPU780 controllers and IC660PWR101 power supplies, forming a scalable control architecture that supports up to 32 modules per network segment.
Application Fields
The GE IC660BBA100 excels in industries requiring precise analog signal management:
- Chemical Processing: Monitors reactor pressure (4–20mA) and adjusts valve positions (0–10V DC) in real time, ensuring safe and efficient production. Its 4ms update time prevents overpressure events in petrochemical refining.
- Power Generation: Controls steam turbine speed (±10V DC) based on grid demand, while monitoring generator temperature (0–5V DC) to prevent overheating. Redundant configurations ensure uptime in power plants.
- Water Treatment: Measures chlorine levels (4–20mA) in filtration systems and adjusts dosing pumps (0–10V DC) to meet regulatory standards. Its 12-bit resolution ensures compliance with strict environmental guidelines.
- Material Handling: Optimizes conveyor belt speed (0–10V DC) based on load sensors (4–20mA) in warehouses, reducing energy consumption and improving throughput.
Related Products
- GE IC697CPU780: Genius series controller that processes data from the IC660BBA100, executing control logic for industrial processes.
- GE IC660PWR101: 115V AC power supply for the IC660BBA100, ensuring stable voltage during operation.
- GE IC660MDL179: Digital input module with 16 channels, commonly paired with the IC660BBA100for hybrid control systems.
- GE IC660ALG220: High-precision analog input module that expands the system’s sensing capabilities for voltage/current signals.
- GE IC660CBL101: Shielded cable for connecting field devices to the IC660BBA100, reducing electromagnetic interference in noisy environments.
- GE IC660BBA101: Upgraded version of the IC660BBA100with faster update times (2ms) and enhanced diagnostic features.
Installation and Maintenance
Pre-installation preparations: Verify the mounting surface is flat, grounded, and capable of supporting 1.8 kg. Ensure the 115V AC power supply meets ±10% tolerance and is fused with a 250V, 1/8A fuse. Align the IC660BBA100 with the DIN rail, slide into place, and secure with retaining clips. Connect field devices to the terminal block using twisted-pair shielded cables, labeling wires according to the system diagram to simplify future maintenance.
Maintenance suggestions: Conduct monthly visual inspections to check for loose terminals, damaged wires, or dim LED indicators. Clean dust from ventilation slots using compressed air (30 psi max) to prevent overheating. Quarterly, perform a calibration check using a precision voltage source, ensuring input/output accuracy within ±0.5%. For unresponsive channels, check wiring continuity and sensor/actuator functionality before replacing the module. When replacing the IC660BBA100, label wires first and retest all channels post-installation to ensure proper operation.
Product Guarantee
Our company offers a one-year quality warranty service for the IC660BBA100, covering hardware malfunctions not caused by human factors. During the warranty period, if the product shows abnormal performance or functional failure, we will provide replacement services. In addition, for discontinued models or urgent demands, relying on our global supply chain network, we can quickly respond to customers’ procurement needs for scarce spare parts, and provide reliable services to support the continuous and stable operation of industrial systems. As a leading import and export trade distribution company established in 2007 with 17 years of experience, we maintain extensive inventory of Genius series modules, ensuring 48-hour delivery for urgent requirements. Technical support includes wiring diagrams, calibration guides, and compatibility checks to streamline system integration.
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