GE IC610CHS134A | Series One I/O Rack with Integrated Power Supply | IC66088S102

Description

GE IC610CHS134A Series One I/O Rack with Integrated Power Supply

Product Overview

The GE IC610CHS134A is a robust I/O rack with an integrated power supply designed for GE’s Series One programmable logic controller (PLC) systems, a foundational platform in industrial automation for small to medium-scale control applications. As a key component of the Series One ecosystem, this rack serves as the physical and electrical backbone for mounting I/O modules, providing mechanical support, power distribution, and communication connectivity between modules and the PLC processor.

Featuring 10 slots for Series One I/O modules (such as digital input/output, analog conversion, and specialty modules), the GE IC610CHS134A integrates a 24 V DC power supply, eliminating the need for external power sources and reducing wiring complexity. Its core function is to regulate and distribute power to connected modules while facilitating data transfer via the Series One backplane, ensuring synchronized operation of sensors, actuators, and control logic.

In automation systems, the IC610CHS134A is critical for legacy installations, as it supports the longevity of Series One systems—still widely used in manufacturing, packaging, and small-scale process control. Though discontinued by GE, its rugged design and compatibility with Series One modules make it indispensable for maintaining operational continuity in facilities where upgrading to newer systems is cost-prohibitive. By combining compact form, integrated power, and reliable performance, the GE IC610CHS134A remains a valuable asset for sustaining legacy automation infrastructure.

Technical Specifications

Main Features and Advantages

Integrated power supply:
The IC610CHS134A eliminates the need for external power sources with its built-in 24 V DC supply, simplifying system design and reducing wiring complexity. This integration minimizes potential failure points, as power distribution is consolidated within the rack, enhancing overall system reliability.

10-slot flexibility:
With 10 slots, the rack accommodates a mix of Series One I/O modules (e.g., digital inputs, analog outputs), allowing customization for specific application needs. This flexibility makes it suitable for diverse tasks, from monitoring conveyor sensors to controlling packaging machine actuators.

Stable voltage regulation:
The rack maintains tight voltage ranges (20.5–30 V DC at full load, 18–30 V DC at 90% load) with minimal ripple (<10%), ensuring consistent power to sensitive I/O modules. This stability prevents erratic behavior in sensors and actuators, critical for precision tasks like batch mixing or part inspection.

Rugged environmental tolerance:
Rated for 0°C to 60°C operating temperatures and 5%–95% non-condensing humidity, the IC610CHS134A thrives in typical industrial environments—from factory floors with fluctuating temperatures to warehouse facilities with high humidity. Its durable metal chassis resists vibration and physical damage, extending service life.

Legacy system compatibility:
As a Series One component, the rack is fully compatible with legacy I/O modules (e.g., IC610MDL141) and processors (e.g., IC610CPU104), making it essential for maintaining older automation systems. This compatibility avoids costly overhauls, allowing facilities to extend the lifespan of functional equipment.

Compact design:
With dimensions of 12.7 cm × 12.7 cm × 43.2 cm, the rack fits into tight control cabinets, saving space in crowded industrial settings. Its lightweight (1.4 kg) construction simplifies installation and reconfiguration

Application Areas

The GE IC610CHS134A is primarily used in industries relying on GE Series One systems:

• Manufacturing:
  Supports I/O modules in small assembly lines, controlling robotic arms, conveyor belts, and part detectors. Its integrated power supply reduces cabinet clutter in space-constrained workcells.
• Packaging:
  Facilitates control of filling machines, labeling systems, and sealers, where reliable I/O communication ensures consistent packaging quality.
• Small-scale process control:
  Manages temperature sensors, pressure switches, and valves in small chemical mixers or water treatment units, providing stable power and connectivity for regulatory compliance.
• Legacy system maintenance:
  Critical for facilities with aging Series One installations (e.g., textile mills, food processing plants), where replacement parts are scarce. It ensures uninterrupted operation until system upgrades are feasible.

Specific applications include controlling bottle capping machines, monitoring temperature in small ovens, and managing material flow in compact distribution centers.

Related Products

1. GE IC610MDL141(Series One Digital Input Module):
   A 16-channel digital input module designed for use with the IC610CHS134A, monitoring limit switches and proximity sensors in manufacturing lines.
2. GE IC610PWR101(Series One Power Supply):
   A standalone 24 V DC power supply compatible with the IC610CHS134A for redundancy in critical applications, ensuring power continuity if the rack’s integrated supply fails.
3. GE IC610CPU104(Series One Processor):
   The central PLC processor that communicates with I/O modules mounted in the IC610CHS134A, executing control logic for industrial processes.
4. GE IC610ALG230(Series One Analog Input Module):
   A 4-channel analog input module that plugs into the IC610CHS134A, converting temperature and pressure signals for PLC processing.
5. GE IC695PBM300(PACSystems RX3i Backplane):
   A modern 10-slot backplane serving as an upgrade alternative to the IC610CHS134A, compatible with newer RX3i modules for facilities transitioning from Series One.
6. GE IC610CBL101(Series One Cable):
   Connects the IC610CHS134A to remote I/O enclosures, extending I/O capabilities in larger systems while maintaining communication integrity.

Installation and Maintenance

Pre-installation preparations:
Ensure the mounting surface is flat, grounded, and within the 0°C to 60°C operating range. Verify compatibility with Series One I/O modules (e.g., IC610MDL141) using GE’s module compatibility chart. Mount the IC610CHS134A securely using provided hardware to minimize vibration. Connect the 24 V DC input power, checking polarity to avoid damage. Test power output at the rack’s terminals before installing modules to confirm voltage stability.

Maintenance suggestions:
Perform quarterly visual inspections to ensure modules are fully seated in the IC610CHS134A slots; reseat loose modules to maintain connectivity. Clean dust from ventilation slots biannually with compressed air, preventing overheating in dusty environments. Monitor voltage output regularly using a multimeter, ensuring it stays within 20.5–30 V DC under load. Given its discontinued status, stock spare IC610CHS134A units to minimize downtime, storing them in anti-static packaging at 10–30°C with <60% humidity.

Product Guarantee

Our company offers a one-year quality warranty service for the IC610CHS134A, covering hardware malfunctions not caused by human factors. During the warranty period, if the product shows abnormal performance or functional failure, we will provide replacement services. In addition, for discontinued models or urgent demands, relying on our global supply chain network, we can quickly respond to customers’ procurement needs for scarce spare parts, and provide reliable services to support the continuous and stable operation of industrial systems.

As a leading enterprise in the industrial control industry, established in 2007, we have 17 years of experience. We are an import and export trade distribution company, mainly selling major brands of industrial control parts, with many unpopular discontinued models and a large stock. Our supply channel advantages ensure a large number of in-stock items, meeting customers’ urgent needs for spare parts. We distribute PLC modules, DCS cards, ESD system cards, and more, with a focus on reliable service and timely delivery.

For inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.