Description
Bently Nevada 3500/93 135785-02C Communication Gateway Module
Product Overview:Bently Nevada 3500/93 135785-02C
The Bently Nevada 3500/93 135785-02C is a high-performance Communication Gateway Module designed to bridge industrial machinery health monitoring systems with higher-level control and enterprise networks. As a critical component of Bently Nevada’s 3500 Series machinery protection platform, this module enables seamless data exchange between 3500 Series rack-mounted instruments (e.g., vibration monitors, proximity probes) and distributed control systems (DCS), programmable logic controllers (PLCs), or supervisory control and data acquisition (SCADA) systems. The 3500/93 135785-02C supports multiple industrial communication protocols, making it indispensable for integrating real-time machinery diagnostics into centralized automation ecosystems across industries such as oil & gas, power generation, and manufacturing.
Featuring a robust dual-processor architecture, the Bently Nevada 3500/93 135785-02C delivers reliable protocol conversion and data formatting, ensuring accurate transmission of vibration, displacement, and process data. Its configurable I/O channels support both analog (4–20 mA) and digital (Modbus RTU/TCP, Profibus DP) interfaces, allowing flexible integration with legacy and modern control systems. The module’s compact design (10.16 cm height × 16.51 cm width × 22.86 cm depth) and rack-mount compatibility within the 3500 Series framework simplify installation, while its redundant power supply capability enhances system resilience in mission-critical applications.
In industrial automation workflows, the 3500/93 135785-02C acts as a central hub for machinery health data, enabling predictive maintenance strategies by aggregating real-time measurements and alarm statuses. Its advanced diagnostic features, including real-time health monitoring and fault logging, reduce downtime by facilitating proactive issue resolution. Whether deployed in standalone configurations or multi-rack setups, this module ensures continuous data flow, making it a cornerstone for industries seeking to optimize equipment reliability and operational efficiency.
Technical Specifications:Bently Nevada 3500/93 135785-02C
Parameter Name | Parameter Value |
---|---|
Product Model | 3500/93 135785-02C |
Manufacturer | Bently Nevada |
Product Type | Communication Gateway Module |
Protocol Support | Modbus RTU/TCP, Profibus DP, Ethernet/IP, Bently Nevada proprietary protocol |
I/O Channels | 16 analog outputs (4–20 mA), 8 digital inputs/outputs |
Power Supply | 19.2–26.4 V DC (dual redundant inputs) |
Physical Dimensions | 10.16 cm (H) × 16.51 cm (W) × 22.86 cm (D) |
Weight | 1.2 kg |
Operating Temperature | -40°C to +85°C |
Mounting | Rack-mounted in 3500 Series enclosure |
Certifications | CE, API 670, ISO 10816 |
Data Throughput | Up to 100 Mbps |
Key Features and Advantages:Bently Nevada 3500/93 135785-02C
Multi-Protocol Interoperability: The 3500/93 135785-02C supports a wide range of industrial communication protocols, eliminating the need for multiple gateways and reducing integration complexity. This versatility allows seamless connectivity with diverse control systems, from legacy Modbus devices to modern Ethernet-based SCADA platforms.
Redundant Architecture: With dual independent power supplies and communication channels, the module ensures uninterrupted operation during component failures or maintenance. This redundancy is critical for preventing data loss in high-stakes environments like offshore oil rigs or nuclear power plants.
Advanced Data Processing: The module’s embedded firmware enables real-time data scaling, filtering, and alarm aggregation, reducing the load on upstream control systems. Its ability to convert raw sensor data into actionable insights (e.g., trend analysis, fault severity levels) enhances decision-making for maintenance teams.
User-Friendly Configuration: Configurable via Bently Nevada’s 3500/92E Configuration Software, the 3500/93 135785-02C allows users to define protocol parameters, map I/O channels, and set data transmission rates without programming expertise. This intuitive interface minimizes setup time and reduces the risk of configuration errors.
Rugged Industrial Design: Built to withstand extreme temperatures, vibration, and electromagnetic interference, the module’s metal enclosure and conformal coating ensure long-term reliability in harsh industrial environments. Its compliance with API 670 standards further guarantees performance in critical machinery applications.
Scalability: As part of the 3500 Series ecosystem, the 3500/93 135785-02C can be easily expanded with additional I/O modules or upgraded to support future protocol standards, ensuring compatibility with evolving automation technologies.
Application Areas:Bently Nevada 3500/93 135785-02C
The Bently Nevada 3500/93 135785-02C is strategically deployed in industries where machinery uptime and data integration are paramount:
- Oil & Gas: Integrates vibration and displacement data from turbines, compressors, and pumps into DCS systems for real-time monitoring in refineries, pipelines, and offshore platforms. Enables early detection of bearing wear or shaft misalignment, preventing costly unplanned outages.
- Power Generation: Transmits critical health data from steam and gas turbines to plant-wide SCADA systems, supporting load balancing and compliance with grid stability regulations. Facilitates remote diagnostics for maintenance teams in thermal, hydro, and wind energy facilities.
- Manufacturing: Connects machinery protection systems in automotive, chemical, and pharmaceutical plants to enterprise resource planning (ERP) systems, enabling predictive maintenance scheduling and reducing production downtime.
- Marine Engineering: Integrates with shipboard control systems to monitor propulsion machinery health, ensuring compliance with international maritime safety standards (e.g., SOLAS).
Specific applications include:
- Predictive Maintenance Networks: Aggregates data from multiple 3500 Series racks into a centralized CMMS (computerized maintenance management system), enabling trend analysis and failure prediction.
- Safety System Integration: Routes alarm signals from machinery protection systems to emergency shutdown (ESD) systems, ensuring rapid response to critical faults.
- Remote Monitoring Solutions: Supports secure data transmission to cloud-based platforms via Ethernet/IP, allowing remote access to machinery diagnostics for global maintenance teams.
Related Products:Bently Nevada 3500/93 135785-02C
- 3500/92E 135785-01B: A foundational communication module in the 3500 Series, offering basic Modbus RTU connectivity. The 3500/93 135785-02C expands on this with Ethernet/IP and Profibus support.
- 3500/22M 165000-01: A keyphasor module that provides rotational reference signals, often paired with the 3500/93 135785-02C for phase-locked vibration analysis.
- 3500/42M 176471-01: A four-channel vibration monitor that feeds raw data to the 3500/93 135785-02C for protocol conversion and transmission.
- 3500/05 148052-01: A rack enclosure that houses the 3500/93 135785-02C and other 3500 Series modules, providing a centralized hardware platform.
- 3500/32M 177143-01: A relay module that triggers alarms or shutdowns based on signals processed by the 3500/93 135785-02C, enhancing safety integration.
- 3300 XL 8mm Proximity Probe 330102-00-40: A sensor that measures shaft vibration and displacement, with data transmitted via the 3500/93 135785-02C to control systems.
- 3500/15 148023-01: A power supply module that ensures stable voltage for the 3500/93 135785-02C and associated instruments in the 3500 Series rack.
Installation and Maintenance:Bently Nevada 3500/93 135785-02C
Installation Preparation:
Before installing the Bently Nevada 3500/93 135785-02C, verify that the 3500 Series rack is properly grounded and powered. Mount the module in an available slot, securing it with the provided screws. Connect redundant 24 V DC power supplies and terminate field wiring for analog I/O channels using shielded cables to minimize noise. Configure communication parameters (e.g., IP address, baud rate, protocol type) using Bently Nevada’s configuration software, ensuring compatibility with the target control system.
Before installing the Bently Nevada 3500/93 135785-02C, verify that the 3500 Series rack is properly grounded and powered. Mount the module in an available slot, securing it with the provided screws. Connect redundant 24 V DC power supplies and terminate field wiring for analog I/O channels using shielded cables to minimize noise. Configure communication parameters (e.g., IP address, baud rate, protocol type) using Bently Nevada’s configuration software, ensuring compatibility with the target control system.
Maintenance Recommendations:
- Routine Checks: Perform monthly inspections to verify LED status indicators (e.g., power, communication, fault) and ensure no loose connections. Clean the module’s vents to prevent dust accumulation that could affect heat dissipation.
- Firmware Updates: Periodically update the module’s firmware to incorporate new protocol support or security patches, following Bently Nevada’s official procedures. Back up existing configurations before updates to avoid data loss.
- Redundancy Testing: Quarterly tests of redundant power supplies and communication paths are recommended to ensure failover functionality. Document test results to maintain compliance with industry standards.
- Spare Parts Management: Store spare 3500/93 135785-02C modules in a controlled environment (10–30°C, <70% humidity) in their original packaging to preserve component integrity. Rotate inventory to ensure shelf-life viability.
Product Warranty:Bently Nevada 3500/93 135785-02C
Our company provides a 12-month quality warranty for the Bently Nevada 3500/93 135785-02C, covering non-human-induced hardware defects. In the event of performance issues, we offer prompt replacement services to minimize operational disruptions. For discontinued or hard-to-find models like the 3500/93 135785-02C, our global supply chain network specializes in sourcing rare industrial control components, ensuring quick delivery for urgent needs. Our technical support team is available 24/7 to assist with installation, troubleshooting, and system optimization, delivering reliable solutions to keep your automation systems running smoothly.
For sales inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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