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BENTLY NEVADA 3500/92 136180-01 Communication Gateway Module
Product Overview：BENTLY NEVADA 3500/92 136180-01
The BENTLY NEVADA 3500/92 136180-01 communication gateway module is a high-performance industrial component designed for seamless integration of mechanical health monitoring systems with process control architectures. As part of Bently Nevada’s 3500 Series, this module acts as a critical bridge between the 3500 Machinery Health Monitoring System and external automation systems, enabling real-time data exchange and remote diagnostics in mission-critical industrial environments.
Engineered for reliability, the 3500/92 136180-01 supports multiple communication protocols (Modbus TCP/IP, RS232/422/485) to ensure compatibility with diverse control systems, including SCADA, DCS, and PLC platforms. Its dual redundant communication channels provide fault tolerance, minimizing downtime in applications where continuous operation is essential. The module’s 24V DC power input and compact design (2.5 x 25.8 x 12 cm, 0.82 kg) make it suitable for space-constrained control cabinets, while its -40°C to 85°C operating temperature range ensures resilience in harsh industrial conditions .
In automation systems, the 3500/92 136180-01 plays a pivotal role in enabling interoperability between Bently Nevada’s 3500 Series and third-party devices. By facilitating bidirectional data exchange, it enhances system scalability and flexibility, allowing operators to integrate advanced analytics, predictive maintenance tools, and cloud-based monitoring solutions. This module is widely used in power generation, oil & gas, and heavy manufacturing sectors, where precise vibration monitoring and real-time data management are critical to operational efficiency .
Technical Specifications：BENTLY NEVADA 3500/92 136180-01
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 3500/92 136180-01 |
| Manufacturer | BENTLY NEVADA |
| Product Type | Communication Gateway Module |
| Input Voltage | 24V DC |
| Communication Protocols | Modbus TCP/IP, RS232/422/485 |
| Interface Type | 1 x RJ45 Ethernet, 2 x RS485 |
| Redundancy | Dual redundant channels |
| Physical Dimensions | 2.5 cm x 25.8 cm x 12 cm |
| Weight | 0.82 kg |
| Operating Temperature | -40°C to 85°C |
| Humidity | 5–95% non-condensing |
| Mounting Type | DIN rail |
| Protection Rating | IP20 |
| Country of Origin | United States |
3500/92 136180-01
Key Features and Advantages：BENTLY NEVADA 3500/92 136180-01
Multi-Protocol Connectivity: The 3500/92 136180-01 supports Modbus TCP/IP and serial communication (RS232/422/485), ensuring compatibility with a wide range of industrial devices, including sensors, actuators, and SCADA systems. This versatility reduces the need for additional gateways, simplifying system design and lowering integration costs .
Redundant Communication Paths: Its dual redundant channels provide failover capabilities, ensuring continuous data transmission even if one path fails. This feature is critical for applications such as power plants and offshore platforms, where downtime can lead to significant financial losses .
Compact and Rugged Design: The module’s 2.5 x 25.8 x 12 cm dimensions and IP20 protection rating make it suitable for installation in tight spaces while resisting dust and light splashes. Its lightweight construction (0.82 kg) also facilitates easy handling during maintenance .
Advanced Diagnostics: Built-in LED indicators and self-diagnostic functions allow operators to monitor module health in real-time, identifying issues such as communication errors or power fluctuations. This proactive approach minimizes troubleshooting time and enhances system reliability .
Scalable Integration: The 3500/92 136180-01 seamlessly integrates with Bently Nevada’s 3500 Series controllers and third-party systems, enabling scalable automation solutions. It supports hot-swappable functionality, allowing module replacement without disrupting system operation .
3500/92 136180-01
Application Areas：BENTLY NEVADA 3500/92 136180-01
The BENTLY NEVADA 3500/92 136180-01 communication gateway module is ideally suited for industries requiring robust data integration and real-time control:
- Power Generation: Integrates with Bently Nevada’s 3500 Series to manage data flow between gas/steam turbines, generators, and grid infrastructure. Enables remote monitoring of turbine vibration, temperature, and speed for predictive maintenance analytics .
- Oil & Gas: Facilitates communication between compressors, pumps, and control systems in refineries and offshore platforms. Supports real-time data exchange for process optimization and safety compliance .
- Industrial Manufacturing: Connects PLCs, robotics, and conveyor systems in smart factories, enabling centralized control and IoT-driven analytics. Ensures seamless integration with ERP and MES platforms .
- Water Treatment: Manages data transmission between pumps, valves, and SCADA systems in wastewater treatment plants, enhancing operational efficiency and regulatory compliance .
- Mining: Enables communication between crushers, conveyors, and ventilation systems in mining operations, improving safety and productivity through real-time monitoring .
Related Products：BENTLY NEVADA 3500/92 136180-01
- 3500/25 Keyphasor Module: A half-height module sets with the 3500/92 136180-01 to provide power and termination for keyphasor transducers, supporting speed and phase measurements in rotating machinery .
- 3500/42M Speed/Tachometer Module: A dual-channel module that interfaces with the 3500/92 136180-01 to monitor rotational speed and direction, expanding system diagnostic capabilities .
- 3500/53 Displacement Module: An analog input module that works alongside the 3500/92 136180-01 to measure shaft displacement and eccentricity in turbines and compressors .
- 3500/62 Process Variable Module: A multi-channel module that complements the 3500/92 136180-01 by monitoring process parameters (e.g., pressure, temperature) for comprehensive machinery health assessment .
- 3500/90 Communication Gateway Module: A legacy predecessor to the 3500/92 136180-01, offering similar functionality with a focus on Modbus RTU communication .
- 3500/05 Rack Enclosure: A hardware platform that houses the 3500/92 136180-01 and other 3500 Series modules, providing mechanical support and power distribution .
- 3500/15 Power Supply Module: A redundant power supply that ensures stable operation of the 3500/92 136180-01 and other 3500 Series components .
3500/92 136180-01
Installation and Maintenance：BENTLY NEVADA 3500/92 136180-01
Installation Preparation:
Before installing the 3500/92 136180-01, verify the 24V DC power supply matches the module’s requirements. Clean the DIN rail and ensure proper grounding to minimize electromagnetic interference. Align the module with the rail and secure it using the provided mounting clips. Connect the power cables to the terminal block, ensuring torque specifications (35A max per terminal) are met. Finally, link the module to adjacent devices via the RJ45 Ethernet and RS485 ports, following Bently Nevada’s wiring guidelines .
Before installing the 3500/92 136180-01, verify the 24V DC power supply matches the module’s requirements. Clean the DIN rail and ensure proper grounding to minimize electromagnetic interference. Align the module with the rail and secure it using the provided mounting clips. Connect the power cables to the terminal block, ensuring torque specifications (35A max per terminal) are met. Finally, link the module to adjacent devices via the RJ45 Ethernet and RS485 ports, following Bently Nevada’s wiring guidelines .
Maintenance Recommendations:
- Routine Inspections: Quarterly check for loose connections, damaged cables, or signs of overheating. Clean the module’s surface to prevent dust accumulation .
- Firmware Updates: Periodically update the module’s firmware using Bently Nevada’s System 1 software to access new features and bug fixes .
- Connector Checks: Inspect Ethernet and RS485 connectors for corrosion or damage during annual maintenance. Re-seat connectors if necessary to ensure reliable signal transmission .
- Redundancy Testing: Test the dual communication channels bi-annually to confirm failover functionality. Replace faulty components immediately to maintain system resilience .
3500/92 136180-01
Product Warranty：BENTLY NEVADA 3500/92 136180-01
We provide a 12-month quality warranty for the BENTLY NEVADA 3500/92 136180-01 communication gateway module, covering hardware defects caused by non-human factors. During the warranty period, we will replace any malfunctioning module free of charge. For discontinued models or urgent requirements, our global supply chain network ensures rapid fulfillment of scarce spare parts, supporting continuous operation of industrial systems .
With 17 years of expertise in industrial control parts distribution, we guarantee competitive pricing, fast delivery, and reliable technical support. Contact us today to optimize your automation system with the 3500/92 136180-01 communication gateway module.
Note: All product names, logos, and brands are property of their respective owners. This document is for informational purposes only and does not constitute an official technical manual. Always refer to the manufacturer’s documentation for detailed specifications and installation guidelines.
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