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Product Overview
The Rexroth VT-HNC100-1-23M-08-P-0 is a high-precision numerical control (NC) controller designed by Bosch Rexroth, a global leader in industrial automation and drive technologies. As a core component of the VT-HNC (Hydraulic Numerical Control) series, this controller is engineered to deliver exceptional performance in managing hydraulic and electro-hydraulic systems, combining advanced control algorithms with robust hardware to ensure precise motion and process control in demanding industrial environments.Whatsapp:+86 18859254943.
The VT-HNC100-1-23M-08-P-0 serves as the central intelligence for hydraulic systems, enabling seamless integration between higher-level control systems and hydraulic actuators such as pumps, valves, and motors. Its primary function is to translate digital control commands into precise hydraulic movements, ensuring accuracy in positioning, force control, and speed regulation. Equipped with a powerful 32-bit processor and dedicated software for hydraulic applications, the controller supports complex motion profiles and real-time feedback, making it ideal for applications that require high dynamic response and tight tolerance control.
Part of Rexroth’s comprehensive automation portfolio, the VT-HNC100-1-23M-08-P-0 is designed for modular integration into systems ranging from standalone machines to large-scale production lines. It acts as a bridge between programmable logic controllers (PLCs), human-machine interfaces (HMIs), and hydraulic components, enabling centralized monitoring and decentralized control. By combining hydraulic power with digital precision, this controller enhances the efficiency, reliability, and flexibility of industrial machinery, reducing energy consumption and minimizing downtime in critical operations.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | VT-HNC100-1-23M-08-P-0 |
| Manufacturer | Bosch Rexroth |
| Product Type | Hydraulic Numerical Control (NC) Controller |
| Control Axes | Up to 8 axes (configurable for multi-axis synchronization) |
| Input Voltage | 24 V DC (±10%) |
| Power Consumption | 20 W (typical, without external modules) |
| Communication Protocols | PROFINET, EtherCAT, CANopen, RS-485 |
| I/O Configuration | 16 digital inputs, 12 digital outputs, 4 analog inputs (±10 V/0-20 mA), 2 analog outputs (±10 V/0-20 mA) |
| Control Algorithms | PID control, adaptive control, pressure/flow regulation, position/velocity/force control modes |
| Operating Temperature | -20°C to +55°C (with derating at high loads) |
| Storage Temperature | -40°C to +85°C |
| Humidity Resistance | 10%–95% non-condensing |
| Physical Dimensions | 220 mm (W) × 150 mm (H) × 100 mm (D) |
| Mounting Method | DIN-rail mountable (35 mm standard rail) or panel mounting |
| Protection Class | IP20 (front panel), IP54 with optional enclosure |
| Software Environment | Rexroth HNC Software Suite (supports IEC 61131-3 programming, including ladder logic, structured text) |
VT-HNC100-1-23M-08-P-0
Main Features and Advantages
Unmatched Precision in Hydraulic Control
The Rexroth VT-HNC100-1-23M-08-P-0 stands out for its ability to achieve micron-level precision in hydraulic motion control. By integrating advanced PID algorithms and real-time feedback from high-resolution sensors, it ensures accurate positioning and force regulation, even in dynamic load conditions. For example, in press applications, it can maintain a consistent force output within 0.1% of the set value, reducing material waste and improving product quality. This precision is critical in industries where tight tolerances are non-negotiable, such as aerospace manufacturing or medical device production.Whatsapp:+86 18859254943.
Multi-Axis Synchronization and Flexibility
With support for up to 8 axes, the controller enables complex multi-axis motion profiles, including linear and circular interpolation. It can synchronize hydraulic axes with servo-electric axes, allowing hybrid system configurations that combine the power of hydraulics with the precision of electric drives. The flexible software environment, compliant with IEC 61131-3 standards, allows engineers to program custom control logic, adapt to changing process requirements, and integrate with third-party systems seamlessly. This adaptability makes it suitable for both standardized machines and custom-engineered solutions.
Robust Industrial Design
Engineered for harsh industrial environments, the VT-HNC100-1-23M-08-P-0 features a rugged enclosure that resists dust, moisture, and electromagnetic interference (EMI). Its wide operating temperature range and high vibration tolerance (up to 5 g, 10–200 Hz) make it suitable for use in mobile machinery, offshore platforms, and heavy-duty manufacturing plants. The controller’s modular design also simplifies maintenance, with hot-swappable I/O modules and diagnostic LEDs that quickly identify faults, minimizing downtime and service costs.
Advanced Communication Capabilities
The controller supports multiple industrial communication protocols, including PROFINET and EtherCAT, enabling real-time data exchange with higher-level systems such as PLCs, SCADA, or MES platforms. This connectivity allows for remote monitoring, predictive maintenance, and OEE (Overall Equipment Effectiveness) optimization. For instance, in a smart factory setup, the VT-HNC100-1-23M-08-P-0 can transmit real-time hydraulic system data to a central server, enabling proactive adjustments to production processes and reducing energy consumption by up to 15%.
VT-HNC100-1-23M-08-P-0
Comprehensive Diagnostic and Safety Features
Built-in self-diagnostic functions continuously monitor sensor signals, power supply stability, and thermal conditions, alerting operators to potential issues through digital outputs or network messages. The controller also supports safety protocols such as STO (Safe Torque Off), ensuring compliance with ISO 13849 safety standards. These features enhance system reliability and protect personnel and equipment in emergency situations, making it an ideal choice for safety-critical applications like presses, injection molding machines, and automated production lines.
Application Areas
Machine Tools and Metalworking
In CNC machine tools, the Rexroth VT-HNC100-1-23M-08-P-0 controls hydraulic clamping systems, spindle drives, and feed axes, ensuring precise positioning and rapid response to tool changes. It enables high-speed machining with minimal vibration, improving surface finish quality and tool life. In press brakes and shears, the controller’s force control capabilities maintain consistent bending angles and cutting forces, even for varying material thicknesses, reducing rework and increasing throughput.
Injection Molding and Plastics Processing
For injection molding machines, the controller optimizes hydraulic servo systems to achieve fast and repeatable clamp movements, melt pressure control, and accurate shot volume regulation. This results in shorter cycle times, reduced energy use, and improved part consistency. The VT-HNC100-1-23M-08-P-0 also supports real-time monitoring of mold temperature and cooling systems, enabling precise control over the injection process to meet strict quality standards in automotive and packaging industries.Whatsapp:+86 18859254943.
Material Handling and Heavy Machinery
In forklifts, cranes, and construction equipment, the controller manages hydraulic pumps and valves for smooth and safe load handling. Its adaptive control algorithms adjust to varying load conditions, preventing sudden movements and enhancing operator safety. For conveyor systems in mining or logistics, it ensures synchronized motion of hydraulic drives, minimizing belt stress and improving system efficiency in harsh outdoor environments.
VT-HNC100-1-23M-08-P-0
Aerospace and Defense Manufacturing
In aerospace component production, where tight tolerances are critical, the VT-HNC100-1-23M-08-P-0 controls hydraulic presses and forming machines to shape high-strength materials with precision. Its ability to integrate with metrology systems allows real-time compensation for thermal expansion or tool wear, ensuring compliance with aerospace quality standards.
Renewable Energy Systems
For wind turbine maintenance platforms and solar panel production lines, the controller enables precise hydraulic positioning of access systems and assembly robots. It withstands the high vibrations and temperature fluctuations typical of renewable energy installations, ensuring reliable operation in remote or offshore locations.Whatsapp:+86 18859254943.
Related Products
- Rexroth VT-HNC100-2-23M-08-P-0: An upgraded version with expanded I/O capabilities and higher processing speed, suitable for complex multi-axis systems requiring real-time data analytics.
- Rexroth VT-MAC100: A modular adapter module that enhances the VT-HNC100-1-23M-08-P-0 with additional analog and digital channels, ideal for retrofitting older hydraulic systems.
- Rexroth IndraDrive M: A servo drive series that pairs with the VT-HNC100-1-23M-08-P-0 for hybrid electro-hydraulic applications, combining hydraulic power with servo precision.
- Rexroth M-SYSTEM Sensors: High-accuracy pressure and position sensors designed for direct integration with the controller, ensuring reliable feedback for closed-loop control.
- Rexroth HMI 500: A touchscreen interface that provides intuitive programming and real-time monitoring for the VT-HNC100-1-23M-08-P-0, simplifying system setup and diagnostics.
- Rexroth VT-VSPA2: A proportional valve amplifier that works in tandem with the controller to optimize hydraulic valve performance, reducing response time and noise.
- Rexroth VT-DFP: A diagnostic feedback module that enhances the controller’s fault detection capabilities, providing detailed error reports for predictive maintenance.
Installation and Maintenance
Installation Preparations:
Before installing the Rexroth VT-HNC100-1-23M-08-P-0, ensure the power supply is disconnected and the control cabinet is properly grounded. Mount the controller on a 35 mm DIN rail or panel using the provided brackets, leaving adequate space for heat dissipation. Connect the 24 V DC power supply using shielded cables to prevent EMI interference. For network connectivity, terminate PROFINET or EtherCAT cables with industrial-grade connectors and verify signal integrity. Configure the controller’s IP address and communication parameters using the Rexroth HNC Software Suite, ensuring compatibility with the host system.
Before installing the Rexroth VT-HNC100-1-23M-08-P-0, ensure the power supply is disconnected and the control cabinet is properly grounded. Mount the controller on a 35 mm DIN rail or panel using the provided brackets, leaving adequate space for heat dissipation. Connect the 24 V DC power supply using shielded cables to prevent EMI interference. For network connectivity, terminate PROFINET or EtherCAT cables with industrial-grade connectors and verify signal integrity. Configure the controller’s IP address and communication parameters using the Rexroth HNC Software Suite, ensuring compatibility with the host system.
VT-HNC100-1-23M-08-P-0
Maintenance Recommendations:
Regularly inspect the VT-HNC100-1-23M-08-P-0 for loose connections, dust accumulation, or signs of physical damage. Clean the enclosure with a dry, static-free cloth to maintain optimal heat dissipation. Monitor the controller’s diagnostic LEDs for fault codes—e.g., a flashing red light may indicate a power supply issue or sensor failure. Periodically update the firmware using the Rexroth software to access the latest control algorithms and security patches. In case of persistent faults, use the built-in diagnostic tools to identify the root cause, or contact our technical support team for assistance. For preventive maintenance, schedule annual checks of I/O modules and sensor calibration to ensure long-term accuracy and reliability.E-mail :sales@ygplc.com.
Regularly inspect the VT-HNC100-1-23M-08-P-0 for loose connections, dust accumulation, or signs of physical damage. Clean the enclosure with a dry, static-free cloth to maintain optimal heat dissipation. Monitor the controller’s diagnostic LEDs for fault codes—e.g., a flashing red light may indicate a power supply issue or sensor failure. Periodically update the firmware using the Rexroth software to access the latest control algorithms and security patches. In case of persistent faults, use the built-in diagnostic tools to identify the root cause, or contact our technical support team for assistance. For preventive maintenance, schedule annual checks of I/O modules and sensor calibration to ensure long-term accuracy and reliability.E-mail :sales@ygplc.com.
Product Assurance
Our company provides a one-year quality warranty for the Rexroth VT-HNC100-1-23M-08-P-0, covering hardware failures due to non-human factors. During the warranty period, we will promptly replace any defective components at no additional cost. For discontinued models or urgent requirements, our global supply chain network leverages extensive inventory and strategic partnerships to fulfill orders within tight timelines, even for hard-to-find spare parts. With 17 years of expertise in industrial control distribution, we ensure that your systems benefit from the VT-HNC100-1-23M-08-P-0’s advanced capabilities, backed by our commitment to reliable service and technical support. Trust us to deliver solutions that enhance your operational efficiency and maintain the highest standards of industrial automation.
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