中文版
Phone: 
Email: 
WhatsApp: Description
Product Overview
The Nabtesco BTC-304 is a high-performance thruster controller module designed for industrial automation systems, particularly in robotics and motion control applications. As part of Nabtesco’s advanced control solutions portfolio, this module serves as a critical component for managing propulsion systems in robotic platforms, ensuring precise and reliable operation. The Nabtesco BTC-304 is engineered to handle complex control algorithms and real-time data processing, making it ideal for demanding industrial environments where accuracy and durability are paramount.Whatsapp:+86 18859254943.
This module acts as the central interface between robotic systems and thruster mechanisms, converting control signals into actionable commands for propulsion. Its core function involves regulating motor speed, direction, and thrust output based on input parameters from sensors or higher-level control systems. By integrating seamlessly with robotic controllers and power distribution units, the Nabtesco BTC-304 enhances system efficiency and reduces downtime. Whether used in manufacturing robots, automated guided vehicles (AGVs), or marine propulsion systems, this module delivers consistent performance and adaptability to diverse operational requirements.
Within Nabtesco’s product ecosystem, the BTC-304 aligns with the company’s commitment to precision engineering and innovation. It is built on a robust platform that supports multi-axis control and high-frequency communication, enabling seamless integration with modern industrial networks. By leveraging Nabtesco’s expertise in motion control, the BTC-304 ensures smooth and responsive thruster operation, even in high-vibration or high-temperature environments. This makes it a preferred choice for industries such as automotive manufacturing, logistics, and aerospace, where reliability and repeatability are essential.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | BTC-304 |
| Manufacturer | Nabtesco |
| Product Type | Thruster Controller Module |
| Input Voltage | 24V DC ±10% |
| Output Current | 10A continuous |
| Communication Protocol | CANopen, Modbus RTU |
| Control Axes | 2 axes |
| Operating Temperature | -20°C to +60°C |
| Storage Temperature | -40°C to +85°C |
| Humidity | 5%–95% non-condensing |
| Physical Dimensions (L×W×H) | 150mm × 100mm × 60mm |
| Mounting Method | DIN-rail or panel-mountable |
| Weight | 0.8 kg |
| Protection Rating | IP65 |
BTC-304
Main Features and Advantages
High-Precision Control
The Nabtesco BTC-304 offers exceptional precision in thruster management, with a control resolution of 0.1% of full-scale output. This allows for fine-tuned adjustments in motor speed and thrust, ensuring optimal performance in applications where accuracy is critical, such as robotic assembly lines or marine navigation systems. Its advanced algorithms minimize backlash and torque ripple, delivering smooth and consistent motion profiles even under varying load conditions.Whatsapp:+86 18859254943.
Robust Construction
Engineered to withstand harsh industrial environments, the BTC-304 features a rugged enclosure with an IP65 protection rating, safeguarding against dust, moisture, and splashes. The module’s wide operating temperature range (-20°C to +60°C) and high shock resistance (50g) make it suitable for deployment in extreme conditions, including offshore installations or high-vibration machinery. This durability reduces maintenance requirements and extends the module’s operational lifespan.
Flexible Communication Capabilities
With support for multiple communication protocols (CANopen and Modbus RTU), the Nabtesco BTC-304 seamlessly integrates with a wide range of industrial control systems. This flexibility allows for easy integration with PLCs, HMIs, and other automation components, enabling real-time monitoring and remote diagnostics. The module also supports firmware updates over the network, simplifying system upgrades and ensuring compatibility with future technological advancements.
BTC-304
Energy Efficiency
The BTC-304 incorporates energy-saving features, such as dynamic braking and regenerative power management, which reduce overall power consumption by up to 30% compared to traditional thruster controllers. This not only lowers operational costs but also aligns with sustainability goals by minimizing energy waste. The module’s efficient design also contributes to reduced heat dissipation, enhancing reliability in high-duty-cycle applications.
User-Friendly Configuration
Nabtesco provides intuitive software tools for configuring the BTC-304, allowing engineers to tailor the module’s settings to specific application requirements. The software supports graphical programming interfaces and real-time data visualization, streamlining the commissioning process and enabling quick troubleshooting. Additionally, the module’s plug-and-play design facilitates easy installation and replacement, reducing downtime during system maintenance.
Application Areas
Industrial Robotics
In manufacturing environments, the Nabtesco BTC-304 is widely used in robotic arms and AGVs to control thruster mechanisms for material handling and positioning tasks. Its high precision and reliability ensure accurate placement of components during assembly, improving production efficiency and product quality. For example, in automotive plants, the module enables AGVs to navigate complex layouts with tight tolerances, optimizing logistics workflows.Whatsapp:+86 18859254943.
Marine and Offshore Systems
The BTC-304 is well-suited for marine propulsion systems, including autonomous underwater vehicles (AUVs) and remotely operated vehicles (ROVs). Its rugged construction and IP65 rating make it resistant to saltwater corrosion and harsh marine conditions. The module’s real-time control capabilities allow for precise maneuvering in challenging environments, such as oil rig inspections or underwater exploration.
Aerospace and Defense
In aerospace applications, the Nabtesco BTC-304 is used in ground support equipment and aircraft maintenance systems to control thrusters for positioning heavy machinery or adjusting aircraft components. Its high reliability and low latency ensure safe and efficient operations in mission-critical scenarios. The module’s compliance with military-grade standards further enhances its suitability for defense applications.
Energy and Utilities
The BTC-304 plays a vital role in renewable energy systems, such as wind turbines and solar tracking systems. By controlling thrusters that adjust the orientation of solar panels or turbine blades, the module maximizes energy capture and system efficiency. Its energy-saving features also contribute to reducing operational costs in large-scale energy installations.
BTC-304
Related Products
- Nabtesco BTC-305: An upgraded version of the BTC-304 with increased output current (15A) and support for 4-axis control, ideal for heavy-duty applications requiring higher power and precision.
- Nabtesco BTC-204: A compact variant with a smaller footprint (120mm × 80mm × 50mm) and lower power consumption, designed for space-constrained environments like medical robotics or small-scale automation systems.
- Nabtesco CANopen Gateway Module: A communication bridge that extends the BTC-304’s connectivity by supporting additional protocols such as PROFINET or EtherCAT, enabling integration with diverse industrial networks.
- Nabtesco Power Supply Module: A dedicated power supply unit optimized for the BTC-304, ensuring stable voltage output and surge protection in high-power applications.
- Nabtesco Thruster Motor Series: Complementary motor models designed to work seamlessly with the BTC-304, offering a complete propulsion solution for industrial and marine applications.
Installation and Maintenance
Installation Preparations:
Before installing the Nabtesco BTC-304, ensure the power supply is disconnected and the environment meets the module’s operating requirements (e.g., temperature, humidity). Verify the physical dimensions and mounting method (DIN-rail or panel) to ensure proper fit. Connect the module to the thruster motor and control system using the recommended wiring specifications, and secure all connections to prevent vibration-induced loosening.Whatsapp:+86 18859254943.
Before installing the Nabtesco BTC-304, ensure the power supply is disconnected and the environment meets the module’s operating requirements (e.g., temperature, humidity). Verify the physical dimensions and mounting method (DIN-rail or panel) to ensure proper fit. Connect the module to the thruster motor and control system using the recommended wiring specifications, and secure all connections to prevent vibration-induced loosening.Whatsapp:+86 18859254943.
Maintenance Recommendations:
Regularly inspect the BTC-304 for signs of physical damage or corrosion, particularly in marine or high-dust environments. Clean the module’s exterior with a dry cloth and ensure ventilation openings are unobstructed. Monitor the module’s performance using Nabtesco’s diagnostic software, which provides real-time data on temperature, voltage, and error codes. Replace worn-out components, such as connectors or fuses, as recommended in the user manual. For optimal performance, schedule annual preventive maintenance to recalibrate the module and update firmware if necessary.
Regularly inspect the BTC-304 for signs of physical damage or corrosion, particularly in marine or high-dust environments. Clean the module’s exterior with a dry cloth and ensure ventilation openings are unobstructed. Monitor the module’s performance using Nabtesco’s diagnostic software, which provides real-time data on temperature, voltage, and error codes. Replace worn-out components, such as connectors or fuses, as recommended in the user manual. For optimal performance, schedule annual preventive maintenance to recalibrate the module and update firmware if necessary.
BTC-304
Product Assurance
Our company provides a one-year quality warranty for the Nabtesco BTC-304, covering hardware failures due to non-human factors. During this period, if the product shows any performance anomalies or functional failures, we will promptly provide replacement services. For discontinued models or urgent needs, our global supply chain network enables rapid response to customers’ requests for scarce spare parts. With 17 years of experience in the industrial control industry, we are committed to ensuring that the Nabtesco BTC-304 and all products we sell contribute to the stable and continuous operation of industrial systems.E-mail :sales@ygplc.com.
ABB PPC905AE101 3BHE014070R0101 Input module
ABB DSPU131 3BSE000355R1 AI/AO/DI/DO module
ABB GFD233A103 3BHE022294R0103 Servo valve
ABB PFEA113-20 3BSE028144R0020 DI module
GE SR469 469-P5-HI-A20-E Interface component
GE IS220PDIAH1A DCS card module
TRICONEX DO2401 7400209-030 servo
TRICONEX DO3401 Eddy current sensor
TRICONEX D28799-005 monitor
ABB PPC905AE101 3BHE014070R0101 Input module
ABB DSPU131 3BSE000355R1 AI/AO/DI/DO module
ABB GFD233A103 3BHE022294R0103 Servo valve
ABB PFEA113-20 3BSE028144R0020 DI module
GE SR469 469-P5-HI-A20-E Interface component
GE IS220PDIAH1A DCS card module
TRICONEX DO2401 7400209-030 servo
TRICONEX DO3401 Eddy current sensor
TRICONEX D28799-005 monitor
