Description
VIBRO-METER VM600 MPC4 200-510-071-113 200-510-111-034 Modular Machinery Protection Controller
Product Overview :VIBRO-METER VM600 MPC4 200-510-071-113 200-510-111-034
The VIBRO-METER VM600 MPC4 200-510-071-113 200-510-111-034 is a high-performance modular machinery protection controller designed for continuous monitoring of rotating equipment health in industrial automation systems. As the core component of VIBRO-METER’s VM600 Series, this controller integrates advanced vibration analysis, temperature monitoring, and fault diagnostics to ensure the reliability and safety of critical assets such as turbines, compressors, and generators. The VM600 MPC4 supports up to 16 channels of mixed input signals (vibration, displacement, temperature) and delivers real-time data to control systems, enabling predictive maintenance and preventing unplanned downtime across industries like power generation, oil & gas, and manufacturing.
Featuring a rugged, DIN-rail-mountable design, the VM600 MPC4 is built to withstand harsh industrial environments while maintaining precision measurement capabilities. Its modular architecture allows flexible configuration with VM600 Series input modules (e.g., AI, DI, RTD), enhancing scalability for both small-scale and large-scale monitoring applications. The controller’s embedded microprocessor performs advanced signal processing, including FFT analysis and trend tracking, to identify early signs of equipment degradation, such as imbalance, misalignment, or bearing wear. By integrating with PLC/DCS systems via open protocols like Modbus TCP, the VM600 MPC4 serves as a vital link in industrial IoT ecosystems, providing actionable insights for process optimization.
In automation workflows, the VM600 MPC4 acts as a centralized hub for machinery protection, combining real-time monitoring with alarm triggering and data logging. Its dual redundant power supplies (24 V DC) and self-diagnostic capabilities ensure high availability, while configurable relay outputs enable immediate shutdowns or corrective actions in critical scenarios. Whether deployed in standalone mode or as part of a distributed monitoring network, this controller minimizes operational risks and extends equipment lifespan, making it an indispensable asset for industries reliant on uninterrupted machinery performance.
Technical Specifications :VIBRO-METER VM600 MPC4 200-510-071-113 200-510-111-034
Parameter Name | Parameter Value |
---|---|
Product Model | VM600 MPC4 200-510-071-113 200-510-111-034 |
Manufacturer | VIBRO-METER |
Product Type | Modular Machinery Protection Controller |
Input Channels | Up to 16 channels (expandable via VM600 Series modules) |
Input Types | Vibration (IEPE), displacement (proximity probes), temperature (RTD/TC) |
Communication Protocols | Modbus TCP, Profibus DP, Ethernet/IP |
Sampling Rate | Up to 50 kHz |
Physical Dimensions | 170 mm (H) × 100 mm (W) × 150 mm (D) |
Weight | 1.2 kg |
Operating Temperature | -40°C to +85°C |
Power Supply | Dual redundant 24 V DC (19.2–28.8 V DC) |
Certifications | CE, IEC 61000-4-2/3/4, API 670 |
VM600 MPC4 200-510-071-113 200-510-111-034
Key Features and Advantages :VIBRO-METER VM600 MPC4 200-510-071-113 200-510-111-034
Modular Scalability: The VM600 MPC4 supports seamless integration with VM600 Series input modules (e.g., VM600 AIC4 analog input module, VM600 DIC4 digital input module), allowing users to customize channel configurations for specific monitoring needs. This flexibility reduces hardware costs and simplifies system expansion in complex industrial setups.
Advanced Signal Processing: Equipped with real-time FFT analysis and trend calculation capabilities, the controller identifies frequency-domain anomalies (e.g., harmonic distortions) and tracks parameter trends over time, enabling proactive maintenance planning. Its embedded algorithms filter out noise, ensuring reliable data even in high-vibration environments.
Redundant Architecture: Dual redundant power supplies and modular design enhance system resilience, minimizing single points of failure. The controller’s hot-swappable modules allow maintenance without interrupting monitoring operations, critical for 24/7 industrial processes.
Multi-Protocol Connectivity: With support for Modbus TCP, Profibus DP, and Ethernet/IP, the VM600 MPC4 integrates effortlessly with legacy and modern control systems, facilitating data exchange with SCADA, PLC, or cloud-based platforms. This interoperability streamlines remote diagnostics and centralized asset management.
Rugged Industrial Design: Built with a corrosion-resistant enclosure and conformal coating, the controller withstands extreme temperatures, humidity, and electromagnetic interference. Its shock/vibration resistance (IEC 60068-2-6) ensures reliable performance in offshore platforms, refineries, and other harsh environments.
User-Friendly Interface: The VM600 MPC4 features a web-based configuration tool for intuitive setup, calibration, and firmware updates. Real-time status LEDs and customizable alarm thresholds simplify on-site troubleshooting and reduce mean time to repair (MTTR).
VM600 MPC4 200-510-071-113 200-510-111-034
Application Areas :VIBRO-METER VM600 MPC4 200-510-071-113 200-510-111-034
The VIBRO-METER VM600 MPC4 200-510-071-113 200-510-111-034 is deployed across industries requiring precise machinery health monitoring:
- Power Generation: Monitors steam turbines, gas turbines, and generators in thermal, hydro, and nuclear plants, detecting shaft misalignment, bearing defects, or imbalance to optimize power output and grid stability.
- Oil & Gas: Protects compressors, pumps, and motors in refineries, pipelines, and offshore platforms by tracking vibration trends and temperature anomalies, preventing catastrophic failures in mission-critical equipment.
- Manufacturing: Enhances reliability of high-speed rotating machinery (e.g., fans, gearboxes, extruders) in automotive, chemical, and food processing facilities, reducing downtime during production cycles.
- Mining & Metals: Monitors conveyor systems, crushers, and milling equipment to detect early signs of wear, supporting predictive maintenance strategies in resource extraction and processing.
Specific applications include:
- Condition-Based Monitoring (CBM): Provides real-time data for CBM programs, enabling data-driven decisions to schedule maintenance only when needed.
- Safety Instrumented Systems (SIS): Triggers alarms or shutdowns via relay outputs in response to critical faults, ensuring compliance with safety standards like IEC 61508.
- Remote Asset Management: Integrates with IoT platforms to enable remote monitoring of distributed equipment fleets, ideal for global industrial operations.
Related Products :VIBRO-METER VM600 MPC4 200-510-071-113 200-510-111-034
- VM600 AIC4 200-510-072-112: Analog input module for vibration/proximity measurements, sets with the MPC4 to expand channel capacity.
- VM600 RTD4 200-510-081-101: RTD temperature input module, enabling multi-parameter monitoring in complex machinery setups.
- VM600 COM4 200-510-121-001: Communication module supporting Profibus DP/V1, enhancing connectivity with legacy DCS systems.
- VM600 DIS4 200-510-091-131: Displacement module for axial shift and casing expansion monitoring in turbines.
- VM600 HMI4 200-510-151-021: Human-machine interface module, providing local visualization of real-time data for the MPC4.
- VM600 PSU4 200-510-112-041: Redundant power supply module, ensuring uninterrupted operation of the MPC4 in unstable power environments.
- VM600 TAP4 200-510-101-071: Terminal adapter panel, simplifying field wiring for input modules connected to the MPC4.
- VM600 ANALYZER Software: Advanced analytics software for deep diagnostic insights, compatible with data from the MPC4.
VM600 MPC4 200-510-071-113 200-510-111-034
Installation and Maintenance :VIBRO-METER VM600 MPC4 200-510-071-113 200-510-111-034
Installation Preparation:
Before installing the VM600 MPC4, verify the control cabinet’s grounding and ventilation to meet the controller’s operating temperature range (-40°C to +85°C). Mount the controller on a 35 mm DIN rail using the included brackets, ensuring adequate spacing for heat dissipation. Connect field sensors (e.g., proximity probes, RTDs) to compatible input modules, using shielded cables to minimize EMI/RFI interference. Configure network settings (IP address, protocol) via the web interface or VIBRO-METER’s configuration tool, ensuring compatibility with the host control system.
Before installing the VM600 MPC4, verify the control cabinet’s grounding and ventilation to meet the controller’s operating temperature range (-40°C to +85°C). Mount the controller on a 35 mm DIN rail using the included brackets, ensuring adequate spacing for heat dissipation. Connect field sensors (e.g., proximity probes, RTDs) to compatible input modules, using shielded cables to minimize EMI/RFI interference. Configure network settings (IP address, protocol) via the web interface or VIBRO-METER’s configuration tool, ensuring compatibility with the host control system.
Maintenance Recommendations:
- Routine Inspections: Monthly checks should include verifying power supply voltages, module status LEDs, and cable connections. Clean the enclosure with a dry cloth to prevent dust accumulation that could affect thermal performance.
- Calibration: Annually calibrate sensors and modules using VIBRO-METER’s calibration tools to ensure measurement accuracy. Document calibration results for compliance with industry standards (e.g., API 670).
- Firmware Updates: Periodically update the controller’s firmware to access new features and security patches, following the manufacturer’s guidelines to avoid operational disruptions.
- Spare Parts Management: Maintain a spare MPC4 controller and critical modules (e.g., AIC4, PSU4) in a controlled environment (10–30°C, 20–80% RH) to minimize downtime in case of hardware failure.
Product Warranty :VIBRO-METER VM600 MPC4 200-510-071-113 200-510-111-034
Our company provides a 12-month quality warranty for the VIBRO-METER VM600 MPC4 200-510-071-113 200-510-111-034, covering non-human-induced hardware defects. During the warranty period, we offer prompt replacement services for faulty units to ensure minimal disruption to your operations. For discontinued models or urgent requirements, our global supply chain network is equipped to source rare or legacy components quickly, supporting the continuous operation of your industrial systems. Our technical support team is available 24/7 to assist with installation, troubleshooting, and system optimization, delivering reliable service to meet your automation needs.
For inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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