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ABB UFC762AE101 3BHE006412R0101 Power Electronics Controller Module
Product Overview
The ABB UFC762AE101 3BHE006412R0101 is a power electronics controller module designed for ABB’s industrial automation systems, specifically tailored for controlling high-power electronic devices such as inverters, converters, and motor drives. This module acts as a critical link between the control system and power electronics, regulating voltage, current, and frequency to ensure efficient and safe operation of industrial equipment.
As part of ABB’s UFC700 Series, the UFC762AE101 3BHE006412R0101 integrates seamlessly with ABB’s S800 I/O modules and communication protocols like Profibus and Modbus, enabling real-time data exchange with PLCs and SCADA systems. It supports closed-loop control algorithms, allowing precise adjustment of power parameters in response to changing load conditions—essential for applications requiring stable performance, such as steel rolling mills or wind turbine converters.
Built to withstand harsh industrial environments, the ABB UFC762AE101 3BHE006412R0101 operates in temperatures from -10°C to 60°C and humidity up to 95% (non-condensing). Its rugged design includes conformal coating to resist dust and chemical exposure, making it suitable for use in factories, power plants, and marine applications. Even as a legacy model, the UFC762AE101 3BHE006412R0101 remains vital for maintaining older ABB systems, offering compatibility with both legacy and modern power electronics to avoid costly full-system upgrades.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | UFC762AE101 3BHE006412R0101 |
| Manufacturer | ABB |
| Product Type | Power Electronics Controller Module |
| Input Voltage | 24 V DC ±10% |
| Output Signals | 0–10 V DC, 4–20 mA |
| Communication Interfaces | Profibus DP, Modbus RTU |
| Physical Dimensions | 160 mm (L) × 100 mm (W) × 60 mm (D) |
| Weight | 0.85 kg |
| Operating Temperature | -10°C to 60°C |
| Humidity Tolerance | 5%–95% (non-condensing) |
| Protection Features | Overvoltage protection, short-circuit protection |
| Mounting Type | DIN rail mount (35 mm standard) |
UFC762AE101 3BHE006412R0101
Related Products
- ABB UFC761AE101: A similar power electronics controller with fewer I/O channels, suitable for smaller-scale applications. It complements the UFC762AE101 3BHE006412R0101 in systems with lower power requirements.
- ABB S800 I/O AI810: An analog input module that works with the UFC762AE101 3BHE006412R0101 to collect sensor data (e.g., temperature, pressure) for power adjustment.
- ABB ACS880-01-04A1-3: A variable frequency drive that integrates with the UFC762AE101 3BHE006412R0101 for precise motor speed control in manufacturing lines.
- ABB CI854A: A Profibus communication module that extends the UFC762AE101 3BHE006412R0101’s connectivity to SCADA systems, enabling remote monitoring.
- ABB PPD513: A power distribution protection module that pairs with the UFC762AE101 3BHE006412R0101 to safeguard against electrical faults in high-power systems.
- ABB UFC765AE102: An upgraded version with faster processing speeds, serving as a replacement for the UFC762AE101 3BHE006412R0101 in modernized systems.
Main features and advantages
Precise power regulation: The UFC762AE101 3BHE006412R0101 delivers accurate control over voltage and current, ensuring power electronics (like inverters) operate within optimal ranges. This precision reduces energy waste—critical in industries such as metal processing, where even small inefficiencies raise costs.
Flexible communication: With support for Profibus and Modbus, the module integrates easily with existing control systems. It shares real-time data with PLCs and HMIs, allowing operators to adjust settings remotely. This flexibility simplifies system upgrades, as it works with both legacy and new ABB components.
Robust protection: Built-in overvoltage and short-circuit protection shields the UFC762AE101 3BHE006412R0101 and connected equipment from damage. For example, if a motor drive experiences a voltage spike, the module shuts down safely, preventing costly repairs.
Wide operating range: The module works in temperatures from -10°C to 60°C and resists humidity, making it reliable in cold storage facilities, outdoor power plants, and damp environments like paper mills. Its conformal coating repels dust and chemicals, extending service life.
Easy integration: Designed for DIN rail mounting, the UFC762AE101 3BHE006412R0101 installs quickly without special tools. It connects to ABB’s S800 I/O modules via standard wiring, reducing setup time for technicians.
UFC762AE101 3BHE006412R0101
Installation and maintenance
Pre-installation preparations: Verify the UFC762AE101 3BHE006412R0101 is compatible with your system’s power supply (24 V DC ±10%) and communication network (Profibus or Modbus). Mount the module on a 35 mm DIN rail, ensuring at least 50 mm of clearance around it for cooling. Connect the 24 V DC power cable to the input terminals, and link communication cables to the Profibus/Modbus ports. Check that all wiring matches the module’s pinout diagram to avoid short circuits. Power on the system and confirm the module’s green LED lights up, indicating normal operation.
Maintenance suggestions: Inspect the UFC762AE101 3BHE006412R0101 monthly. Wipe dust from its surface with a dry cloth to prevent overheating. Check cable connections to ensure they are tight—loose wires can cause communication errors or incorrect power regulation. If the red fault LED activates, power off the system, disconnect the module, and reinsert it to fix potential loose connections. Store a spare UFC762AE101 3BHE006412R0101 in a dry, cool area (15–30°C) to replace quickly during failures, minimizing downtime.
Application fields
The ABB UFC762AE101 3BHE006412R0101 is widely used in industries relying on precise power control:
- Metal manufacturing: In steel rolling mills, it regulates the power electronics of motor drives, ensuring consistent roller speed. This precision maintains uniform sheet thickness, reducing material waste.
- Renewable energy: In wind farms, the module controls inverters that convert turbine-generated AC to grid-compatible power. It adjusts frequency and voltage to match grid requirements, maximizing energy output.
- Paper production: It manages the power supply to pulp processing machines, adjusting motor speed based on pulp viscosity. This ensures smooth paper formation and reduces machine wear.
- Food processing: In large refrigeration systems, the UFC762AE101 3BHE006412R0101 controls compressors, maintaining stable temperatures in cold storage. Its wide operating range ensures reliability in freezing environments.
UFC762AE101 3BHE006412R0101
Product guarantee
Our company offers a one-year quality warranty service for the UFC762AE101 3BHE006412R0101, covering hardware malfunctions not caused by human factors. During the warranty period, if the product shows abnormal performance or functional failure, we will provide replacement services. In addition, for discontinued models or urgent demands, relying on our global supply chain network, we can quickly respond to customers’ procurement needs for scarce spare parts, and provide reliable services to support the continuous and stable operation of industrial systems.
Our company is a leading enterprise in the industrial control industry, established in 2007, has been 17 years. We are an import and export trade distribution company, mainly selling major brands of industrial control parts, there are many unpopular discontinued models, with a large stock. Our company has the advantage of supply channels, a large number of spot, to meet the needs of customers anxious to find spare parts. Our main PLC module, DCS card, ESD system card, vibration monitoring system card, turbine control system module, gas generator spare parts, instruments and other products distribution trade.
For inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
