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HIMA 80105 984080105 Safety Controller Module
Product Overview：HIMA 80105 984080105
The HIMA 80105 984080105 safety controller module is a high-reliability component designed for critical safety applications in industrial automation systems. As part of HIMA’s H41q series of safety instrumented systems (SIS), this module serves as the core processing unit for safety-related control tasks, ensuring compliance with international safety standards such as IEC 61508 and IEC 61511. Engineered to deliver fail-safe operation, the 80105 984080105 module processes input signals from sensors and executes predefined safety logic to trigger protective actions, such as emergency shutdowns or alarm notifications, in hazardous industrial environments.
Featuring a dual-channel redundant architecture, the 80105 984080105 module ensures continuous operation even in the event of a single-channel failure, making it ideal for applications where downtime could lead to safety incidents or significant financial loss. The module supports hot-swappable functionality, allowing for maintenance or replacement without interrupting system operation, the module’s 24V DC power input and compatibility with PROFIBUS DP and Ethernet/IP communication protocols enable seamless integration with existing automation networks, while its compact design (160mm x 100mm x 200mm) and DIN rail mounting facilitate installation in space-constrained control panels.
In automation systems, the 80105 984080105 module acts as the brain of safety-critical processes, providing real-time monitoring, logic execution, and diagnostics. Its ability to handle up to 1,024 I/O points and support complex safety algorithms makes it suitable for large-scale industrial setups, such as refineries, chemical plants, and power generation facilities. By combining advanced processing capabilities with rugged hardware, the module ensures reliable performance in harsh environments, including those with high levels of vibration, temperature fluctuations, and electromagnetic interference.
Technical Specifications：HIMA 80105 984080105
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 80105 984080105 |
| Manufacturer | HIMA |
| Product Type | Safety Controller Module |
| Input Voltage | 24V DC (±15%) |
| Communication Protocols | PROFIBUS DP, Ethernet/IP, Modbus TCP |
| Physical Dimensions | 160mm (H) x 100mm (W) x 200mm (D) |
| Weight | 1.8 kg |
| Operating Temperature | -20°C to +60°C |
| Humidity Resistance | 5–95% non-condensing |
| Mounting Type | DIN rail (EN 50022 standard) |
| Safety Integrity Level | SIL 3 (IEC 61508), AK 6 (DIN V 19250) |
| Country of Origin | Germany |
| Redundancy | Dual-channel (2oo2D architecture) |
HIMA 80105 984080105
Main Features and Advantages：HIMA 80105 984080105
Advanced Safety Architecture: The 80105 984080105 module incorporates a 2oo2D (two-out-of-two with diagnostics) architecture, providing fault detection and redundancy to meet the highest safety integrity levels (SIL 3). This design ensures that the module can identify and isolate faults while maintaining operational continuity, reducing the risk of false trips or failed safety actions.
Seamless Integration: With support for multiple communication protocols, the module easily integrates with both legacy and modern automation systems. Its PROFIBUS DP interface enables fast data exchange with distributed I/O devices, while the Ethernet/IP port facilitates connectivity with supervisory control and data acquisition (SCADA) systems for remote monitoring and diagnostics.
Rugged Industrial Design: Built to withstand harsh industrial environments, the 80105 984080105 module features a robust metal enclosure and advanced thermal management, ensuring reliable operation in temperatures ranging from -20°C to +60°C. The module’s IP20 protection rating safeguards against dust and accidental contact, while its resistance to vibration (2g, 10–500 Hz) and electromagnetic interference (EMI) makes it suitable for use in proximity to heavy machinery.
User-Friendly Engineering: The module is programmable using HIMA’s HiDraw safety engineering tool, which supports IEC 61131-3 compliant languages such as Ladder Diagram (LD) and Structured Text (ST). This intuitive software allows for easy configuration of safety logic, parameterization of I/O channels, and generation of diagnostic reports, reducing engineering time and minimizing the risk of human error.
Hot-Swappable Functionality: The module’s hot-swappable design enables maintenance personnel to replace faulty components without powering down the system, minimizing downtime and ensuring continuous safety coverage. This feature is particularly valuable in 24/7 operational environments where uninterrupted safety control is non-negotiable.
HIMA 80105 984080105
Application Areas：HIMA 80105 984080105
The HIMA 80105 984080105 safety controller module is indispensable in industries where safety is paramount, providing reliable control for safety instrumented systems (SIS) and emergency shutdown systems (ESD):
- Oil and Gas: Deployed in refineries, offshore platforms, and pipeline systems to monitor and control critical processes such as pressure relief, fire and gas detection, and compressor protection. The module’s SIL 3 compliance ensures adherence to industry safety standards like API 553 and IEC 61511.
- Chemical and Petrochemical: Used in chemical plants to manage safety-critical operations, such as reactor control, solvent handling, and hazardous material storage. The module’s redundancy and diagnostic capabilities help prevent chemical leaks, explosions, and other catastrophic events.
- Power Generation: Integrates with steam turbine and generator systems to provide emergency shutdown capabilities and protect against overcurrent, overvoltage, and mechanical failures. Its ability to interface with both analog and digital sensors makes it suitable for diverse power plant configurations.
- Pharmaceutical and Food Processing: Ensures compliance with strict safety and hygiene standards in pharmaceutical manufacturing by controlling sterilization processes, batch control, and equipment safety interlocks. The module’s compact design and ease of configuration support efficient validation and documentation.
- Heavy Manufacturing: Applied in steel mills, paper factories, and automotive assembly lines to safeguard workers and equipment by managing machine safety interlocks, conveyor system emergency stops, and robotic cell protection.
HIMA 80105 984080105
Related Products：HIMA 80105 984080105
- HIMA 80106 984080106: A redundant power supply module sets with the 80105 984080105, providing dual 24V DC power inputs to ensure uninterrupted operation in the event of a power failure.
- HIMA 81110 984081110: A digital input module that expands the I/O capabilities of the 80105 984080105, supporting up to 32 discrete input channels for sensor connectivity.
- HIMA 81210 984081210: A digital output module designed to drive relays or solid-state switches, complementing the 80105 984080105 in safety shutdown applications.
- HIMA 83110 984083110: A PROFIBUS DP interface module that enhances the communication capabilities of the 80105 984080105, supporting high-speed data transfer with remote I/O devices.
- HIMA 84000 984084000: A system rack that houses the 80105 984080105 and other HIMA modules, providing mechanical support and power distribution for complete SIS configurations.
- HIMA 80107 984080107: A single-channel safety controller module for less complex applications, offering similar functionality to the 80105 984080105 but without redundancy.
- HIMA 82110 984082110: An analog input module that enables the 80105 984080105 to interface with transmitters and sensors measuring continuous process variables like temperature and pressure.
Installation and Maintenance：HIMA 80105 984080105
Pre-installation Preparations:
Before installing the 80105 984080105 module, verify that the control panel meets the required environmental specifications (e.g., temperature, humidity, and EMI levels). Ensure the DIN rail is securely mounted and grounded, then align the module with the rail and secure it using the provided clips. Connect the 24V DC power supply to the terminal block, ensuring correct polarity, and terminate the communication cables (PROFIBUS or Ethernet) using shielded twisted-pair wiring to minimize interference. Finally, configure the module’s address and communication parameters using HIMA’s engineering software.
Before installing the 80105 984080105 module, verify that the control panel meets the required environmental specifications (e.g., temperature, humidity, and EMI levels). Ensure the DIN rail is securely mounted and grounded, then align the module with the rail and secure it using the provided clips. Connect the 24V DC power supply to the terminal block, ensuring correct polarity, and terminate the communication cables (PROFIBUS or Ethernet) using shielded twisted-pair wiring to minimize interference. Finally, configure the module’s address and communication parameters using HIMA’s engineering software.
Maintenance Recommendations:
- Routine Inspections: Perform quarterly visual inspections to check for loose connections, damaged cables, or signs of overheating. Use a non-conductive tool to re-tighten terminal blocks if necessary.
- Firmware Updates: Regularly check HIMA’s official website for firmware updates to ensure the module has the latest security patches and functional enhancements. Update the firmware during scheduled maintenance windows to avoid disrupting operations.
- Redundancy Testing: Conduct annual tests of the module’s dual-channel redundancy by simulating a channel failure and verifying that the backup channel assumes control without delay or error.
- Environmental Cleaning: Clean the module’s ventilation slots biannually to prevent dust accumulation, which can affect heat dissipation. Use compressed air or a static-free cloth to remove debris without damaging internal components.
HIMA 80105 984080105
Product Warranty：HIMA 80105 984080105
Our company offers a 12-month quality warranty for the HIMA 80105 984080105 safety controller module, covering all non-human-induced hardware defects. If the module experiences performance issues or functional failures during the warranty period, we will promptly provide a replacement to ensure your safety system remains operational.
For discontinued models or urgent requirements, our global supply chain network is equipped to source scarce spare parts quickly, minimizing downtime and supporting the long-term reliability of your industrial systems. Our team of technical experts is also available to provide installation guidance, configuration support, and troubleshooting assistance, ensuring that you maximize the performance and safety benefits of the 80105 984080105 module.
With 17 years of experience in industrial control distribution, we are committed to delivering high-quality, reliable components that meet the rigorous demands of safety-critical applications. Contact us today to discuss how the HIMA 80105 984080105 can enhance the safety and efficiency of your automation system.
Note: All product names, logos, and brands are the property of their respective owners. This document is for informational purposes only and does not substitute for official technical documentation. Always refer to HIMA’s official manuals for detailed installation, operation, and maintenance instructions.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com
E-mail :sales@ygplc.com
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