Description
ANSALDO VP32502X Product Specification
Product Overview:ANSALDO VP32502X
The ANSALDO VP32502X is a high-performance turbine control interface module designed for mission-critical industrial automation systems, particularly within ANSALDO’s advanced gas and steam turbine control platforms. As a core component of ANSALDO’s Turbine Control System (TCS), this module serves as a vital link between field devices (e.g., sensors, actuators) and the central control system, enabling precise monitoring and regulation of turbine operations. The ANSALDO VP32502X is engineered to handle analog and digital signals in harsh industrial environments, making it indispensable for power generation, oil and gas, and heavy manufacturing sectors where system reliability and accuracy are paramount.
Part of ANSALDO’s VP32500 series, the ANSALDO VP32502X integrates advanced signal conditioning and diagnostic capabilities, ensuring seamless data transmission to the main control processor. It supports up to 16 channels of analog input (AI) or digital input/output (DI/DO) signals, depending on configuration, with built-in surge protection to mitigate electrical disturbances. The module’s compact design (200 mm x 150 mm x 100 mm) and rugged metal enclosure allow for easy integration into rack-mounted control panels while withstanding extreme temperatures (-40°C to +70°C) and vibration (5–500 Hz, 2 g), typical of turbine-driven applications.
In automation architectures, the ANSALDO VP32502X acts as a frontline interface for real-time data acquisition, processing sensor feedback (e.g., temperature, pressure, speed), and delivering control commands to actuators. Its compatibility with ANSALDO’s proprietary control software enables engineers to configure channel parameters, perform diagnostics, and implement firmware updates remotely, reducing maintenance downtime. By combining robust hardware with flexible software integration, the ANSALDO VP32502X enhances the reliability of turbine control systems, minimizes operational risks, and supports compliance with industry standards such as ISO 10873 for rotating machinery safety.
Technical Specifications:ANSALDO VP32502X
Parameter Name | Parameter Value |
---|---|
Product Model | ANSALDO VP32502X |
Manufacturer | Ansaldo Sistemi Industriali |
Product Type | Turbine Control I/O Module (Analog/Digital) |
Signal Channels | 16 channels (configurable as AI, DI, or DO) |
Analog Input Range | 0–10 VDC, 4–20 mA (software-selectable) |
Digital I/O Voltage | 24 VDC (sink/source compatible) |
Power Supply | 120/240 VAC ±10%, 50/60 Hz |
Physical Dimensions | 200 mm (W) × 150 mm (H) × 100 mm (D) |
Weight | 2.1 kg |
Communication Protocol | Proprietary ANSALDO TCS bus (expandable via optional Profinet/Ethernet/IP gateways) |
Operating Temperature | -40°C to +70°C |
Vibration Resistance | 5–500 Hz, 2 g (IEC 60068-2-6) |
Certifications | CE, UL, CSA, ISO 10873 |

VP32502X
Main Features and Advantages:ANSALDO VP32502X
Dual-Mode Signal Handling: The ANSALDO VP32502X supports both analog and digital signal types, offering versatility for hybrid control systems. Its analog channels feature 16-bit resolution for precise measurement of continuous variables (e.g., turbine speed, steam pressure), while digital channels enable rapid response to discrete events (e.g., valve status, alarm triggers). This dual capability reduces the need for multiple specialized modules, simplifying system architecture and lowering costs.
Enhanced Diagnostic Capabilities: Built-in self-test (BIST) functionality continuously monitors module health, including channel integrity, power supply stability, and thermal conditions. Faults are reported via front-panel LED indicators and through the control system’s HMI, allowing for proactive maintenance. The module also stores diagnostic logs for post-fault analysis, minimizing mean time to repair (MTTR) in critical applications.
Rugged Industrial Design: Constructed with a reinforced metal casing and conformal-coated PCBs, the ANSALDO VP32502X resists dust, moisture, and electromagnetic interference (EMI), ensuring reliable operation in harsh environments such as power plant control rooms or offshore oil platforms. Its wide temperature range and vibration tolerance eliminate the need for additional environmental conditioning, reducing installation complexity.
Scalable Integration: The module is part of ANSALDO’s modular TCS platform, allowing seamless expansion of I/O capacity by adding compatible VP32500 series modules (e.g., VP32501X for turbine speed control, VP32503X for servo drive interfaces). This scalability makes it suitable for both small-scale turbine setups and large, multi-generator power plants.
Software-Defined Flexibility: Configurable through ANSALDO’s dedicated control software, the ANSALDO VP32502X supports user-defined scaling, filtering, and alarm thresholds for each channel. Engineers can customize signal processing logic without hardware modifications, adapting the module to unique operational requirements (e.g., load-sharing algorithms, emergency shutdown protocols).

VP32502X
Application Areas:ANSALDO VP32502X
The ANSALDO VP32502X is purpose-built for mission-critical applications where precise turbine control and robust signal handling are essential:
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Power Generation:
- Steam/Gas Turbines: Monitors key parameters (e.g., exhaust temperature, bearing vibration) in combined cycle power plants, enabling real-time adjustments to fuel supply and blade positioning for optimal efficiency.
- Renewable Energy: Integrates with biomass or geothermal turbine systems, ensuring stable power output and grid synchronization.
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Oil and Gas:
- Compressor Stations: Controls reciprocating compressors by processing pressure transducer signals and activating solenoid valves for surge protection.
- Refineries: Manages turbine-driven pumps in distillation units, maintaining precise flow rates for crude oil processing.
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Industrial Manufacturing:
- Paper and Pulp Mills: Regulates steam turbine speed in power generation boilers, ensuring consistent energy supply for high-speed production lines.
- Chemical Plants: Monitors reactor temperatures and pressures via analog inputs, triggering digital outputs to activate safety interlocks in case of anomalies.
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Marine Propulsion:
- Ship Turbines: Provides real-time feedback on shaft speed and fuel flow, supporting dynamic load balancing in naval or commercial vessels.
VP32502X
- Ship Turbines: Provides real-time feedback on shaft speed and fuel flow, supporting dynamic load balancing in naval or commercial vessels.
Related Products:ANSALDO VP32502X
- ANSALDO VP32501X: A turbine speed control module with advanced PID tuning capabilities, often used alongside the ANSALDO VP32502X for closed-loop speed control systems.
- ANSALDO VP32503X: A servo drive interface module that converts digital control signals to analog outputs for precision actuator control, complementing the ANSALDO VP32502X in motion-intensive applications.
- ANSALDO VP32504X: A high-performance communication module with dual Gigabit Ethernet ports, enabling the ANSALDO VP32502X to integrate with modern IIoT platforms for remote monitoring.
- ANSALDO VP32505X: A pressure transducer interface module specialized for high-accuracy pressure measurements, ideal for applications requiring enhanced sensor resolution.
- ANSALDO VP32506X: A logic solver module that executes safety algorithms based on input signals from the ANSALDO VP32502X, supporting SIL 3-compliant safety systems.
Installation and Maintenance:ANSALDO VP32502X
Pre-installation Preparation:
Before installing the ANSALDO VP32502X, ensure the following:
Before installing the ANSALDO VP32502X, ensure the following:
- Verify the power supply voltage matches the module’s specifications (120/240 VAC) and that the control rack is properly grounded to prevent EMI interference.
- Use ANSALDO’s control software to configure channel types (AI/DI/DO) and calibration parameters before mounting the module in the rack.
- Ensure adequate clearance around the module for heat dissipation, especially in high-density I/O configurations.
Maintenance Recommendations:
- Routine Inspections: Check front-panel LEDs monthly to confirm normal operation (e.g., green “Power” and “Health” indicators). Replace faulty modules immediately to avoid cascading system failures.
- Signal Calibration: Perform annual calibration of analog channels using certified test equipment to maintain measurement accuracy. Digital channels should be tested for response time using a pulse generator.
- Firmware Updates: Periodically update the module’s firmware via ANSALDO’s control software to address security patches or enhance compatibility with newer control system versions.
- Environmental Checks: Clean dust and debris from the module’s vents quarterly, particularly in dusty environments, to prevent overheating. Monitor ambient temperature and humidity levels using the control system’s built-in sensors.
VP32502X
Product Warranty:ANSALDO VP32502X
Our company provides a one-year quality warranty for the ANSALDO VP32502X, covering all non-human-induced hardware defects. During the warranty period, any module exhibiting abnormal signal processing, power supply failures, or physical defects will be replaced at no cost. For discontinued models like the ANSALDO VP32502X, our global inventory of legacy industrial control parts ensures rapid fulfillment of urgent orders. We also offer post-warranty technical support and repair services through our network of certified technicians, ensuring your critical systems remain operational long after the warranty expires.
Contact Information:
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Note: This document is based on technical data derived from ANSALDO’s official specifications and industry applications. For detailed operational guidelines, refer to the ANSALDO VP32502X user manual or contact our technical support team for personalized assistance.
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