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ABB 216VC62a-P1000 HESG324442R112 AC500 Ethernet Communication Module
Product Overview ：ABB 216VC62a-P1000 HESG324442R112
The ABB 216VC62a-P1000 HESG324442R112 is a high-performance Ethernet Communication Module designed for industrial automation systems, specifically as part of ABB’s AC500 PLC platform. Engineered to facilitate seamless data exchange between programmable logic controllers (PLCs) and higher-level systems, this module serves as a critical interface for real-time monitoring, remote control, and diagnostics in manufacturing, energy, and process industries. The 216VC62a-P1000 HESG324442R112 integrates advanced networking protocols and robust security features, ensuring reliable communication in complex, high-speed automation ecosystems.
As a key component of the AC500 series, the ABB 216VC62a-P1000 HESG324442R112 supports multiple Ethernet standards, including TCP/IP, Modbus TCP, and PROFINET, enabling interoperability with diverse devices such as HMIs, SCADA systems, and third-party controllers. Its dual-port Ethernet switch allows for ring topology configurations, enhancing network redundancy and minimizing downtime in mission-critical applications. The module’s compact design (100 mm × 160 mm × 60 mm) and DIN rail mounting simplify integration into existing control panels, while its rugged construction (IP20 rating) ensures durability in harsh industrial environments with temperatures ranging from -25°C to +70°C.
In automation workflows, the 216VC62a-P1000 HESG324442R112 bridges the gap between field-level devices and enterprise-level networks, enabling seamless data flow for process optimization and predictive maintenance. Its support for OPC UA (Open Platform Communications Unified Architecture) ensures secure, standardized data transmission, while built-in firewall and VPN capabilities protect against cyber threats. Whether deployed in standalone PLC systems or large-scale distributed control networks, this module enhances operational efficiency by reducing latency, improving diagnostic capabilities, and enabling remote system management.
Technical Specifications ：ABB 216VC62a-P1000 HESG324442R112
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 216VC62a-P1000 HESG324442R112 |
| Manufacturer | ABB |
| Product Type | Ethernet Communication Module |
| Platform | AC500 PLC |
| Communication Protocols | TCP/IP, Modbus TCP, PROFINET, OPC UA |
| Ethernet Ports | 2 × 10/100 Mbps RJ45 (dual-port switch) |
| Security Features | Firewall, VPN, encrypted data transmission |
| Power Supply | 24 V DC ±20% (100 mA typical) |
| Physical Dimensions | 100 mm (H) × 160 mm (W) × 60 mm (D) |
| Weight | 0.45 kg |
| Operating Temperature | -25°C to +70°C |
| Mounting | DIN rail (35 mm) |
| Certifications | CE, UL, IEC 61131-2, PROFIBUS & PROFINET Conformance |
ABB 216VC62a-P1000 HESG324442R112
Key Features and Advantages ：ABB 216VC62a-P1000 HESG324442R112
Multi-Protocol Interoperability: The 216VC62a-P1000 HESG324442R112 supports a wide range of industrial communication protocols, eliminating the need for dedicated gateways and simplifying integration with heterogeneous systems. This flexibility reduces hardware costs and streamlines network architecture in hybrid automation environments.
Redundant Network Design: With dual Ethernet ports supporting ring topology, the module ensures continuous operation even if a single network segment fails. This redundancy is critical for applications where uninterrupted data flow is non-negotiable, such as oil refineries or power plants.
Advanced Security: Built-in cybersecurity features, including stateful firewalls and VPN support, protect the module and connected systems from unauthorized access and data breaches. Encrypted OPC UA communication ensures sensitive process data remains secure during transmission.
Compact and Rugged Design: The module’s space-saving form factor optimizes control panel layouts, while its industrial-grade construction (conformal coating, shock/vibration resistance) ensures reliable performance in harsh conditions, including high humidity, dust, and electromagnetic interference.
Easy Configuration: Using ABB’s Control Builder AC500 software, users can quickly configure network settings, map data points, and enable advanced features like port mirroring for diagnostics. The module’s plug-and-play functionality minimizes setup time and reduces the risk of configuration errors.
Scalable Performance: As part of the AC500 series, the 216VC62a-P1000 HESG324442R112 supports up to 1000 I/O points and integrates seamlessly with other AC500 modules (e.g., digital/analog I/O, motion control), making it suitable for small to large-scale automation projects.
ABB 216VC62a-P1000 HESG324442R112
Application Areas ：ABB 216VC62a-P1000 HESG324442R112
The ABB 216VC62a-P1000 HESG324442R112 is strategically deployed in industries requiring reliable, high-speed communication between PLCs and enterprise systems:
- Manufacturing: Enables real-time data exchange in smart factories, connecting AC500 PLCs with MES (Manufacturing Execution Systems) for production tracking, quality control, and predictive maintenance of assembly lines.
- Energy & Utilities: Facilitates remote monitoring of power generation systems (e.g., wind turbines, solar farms) and substation automation, ensuring grid stability and compliance with real-time energy management protocols.
- Process Industries: Used in chemical plants, pharmaceuticals, and food processing to integrate PLCs with SCADA systems for centralized process control, alarm management, and regulatory compliance.
- Marine & Offshore: Supports redundant network configurations in marine automation systems, enabling seamless communication between engines, navigation systems, and onshore monitoring centers.
Specific applications include:
- Remote Asset Management: Allows technicians to access PLC data remotely via VPN, enabling rapid troubleshooting and reducing onsite maintenance visits.
- Industrial IoT (IIoT) Integration: Bridges PLCs with cloud-based platforms for big data analytics, enabling predictive insights into equipment performance and energy usage.
- Machine-to-Machine (M2M) Communication: Facilitates real-time coordination between multiple PLCs or robots in complex manufacturing cells, optimizing cycle times and productivity.
ABB 216VC62a-P1000 HESG324442R112
Related Products ：ABB 216VC62a-P1000 HESG324442R112
- 216VCO2a-P1000 HESG324443R112 (PROFINET Interface Module): A variant optimized for PROFINET networks, ideal for users requiring deep integration with Siemens or other PROFINET-compliant devices.
- PM590-ETH (Ethernet Module for AC500-ECO): A compact version for smaller-scale applications, supporting basic Modbus TCP communication at a lower cost.
- DI521 (Digital Input Module): Works alongside the 216VC62a-P1000 HESG324442R112 to expand I/O capabilities, providing 16 isolated digital inputs for sensor integration.
- PS501-24V (Power Supply Module): A redundant 24 V DC power supply designed for AC500 systems, ensuring stable operation of the communication module during voltage fluctuations.
- TB521 (Terminal Base): Simplifies field wiring by providing a standardized connection point for digital signals, complementing the module in complex I/O setups.
- CM572 (Communication Module): Supports legacy protocols like RS-485 and CANopen, enabling the 216VC62a-P1000 HESG324442R112 to interface with older industrial devices.
- CP604-ETH (Ethernet Cable): High-quality shielded cable for connecting the module to network switches or other devices, minimizing signal loss and interference.
- PM581-ETH (Ethernet PLC CPU): A high-performance PLC controller that pairs with the 216VC62a-P1000 HESG324442R112 for advanced automation tasks, offering built-in web server functionality.
Installation and Maintenance ：ABB 216VC62a-P1000 HESG324442R112
Installation Preparation:
Before installing the ABB 216VC62a-P1000 HESG324442R112, ensure the DIN rail is securely mounted in a well-ventilated control panel. Verify the power supply (24 V DC) and network infrastructure meet the module’s specifications. Use shielded Ethernet cables to connect the module’s dual ports to the network, configuring one port as the primary and the other as a redundant link for ring topology. Install the module vertically on the DIN rail, securing it with the provided clips, and ensure proper grounding to minimize electromagnetic interference.
Before installing the ABB 216VC62a-P1000 HESG324442R112, ensure the DIN rail is securely mounted in a well-ventilated control panel. Verify the power supply (24 V DC) and network infrastructure meet the module’s specifications. Use shielded Ethernet cables to connect the module’s dual ports to the network, configuring one port as the primary and the other as a redundant link for ring topology. Install the module vertically on the DIN rail, securing it with the provided clips, and ensure proper grounding to minimize electromagnetic interference.
Maintenance Recommendations:
- Routine Checks: Perform monthly visual inspections to confirm LED status indicators (power, network activity) are functioning correctly. Check for loose connections or signs of overheating, and clean the module’s vents with compressed air to prevent dust accumulation.
- Firmware Updates: Periodically update the module’s firmware using ABB’s Control Builder software to access new features, security patches, and protocol enhancements. Back up existing configurations before updates to avoid data loss.
- Network Diagnostics: Use the module’s built-in diagnostic tools to monitor network latency, packet loss, and error rates. Regularly test redundant paths to ensure failover mechanisms operate smoothly during simulated network outages.
- Spare Parts Management: Store spare 216VC62a-P1000 HESG324442R112 modules in anti-static packaging at room temperature (20–25°C) with low humidity, rotating inventory to ensure shelf-life viability.
ABB 216VC62a-P1000 HESG324442R112
Product Warranty ：ABB 216VC62a-P1000 HESG324442R112
Our company provides a 12-month quality warranty for the ABB 216VC62a-P1000 HESG324442R112, covering hardware defects under normal operating conditions. In the event of unexpected failures, we offer prompt replacement services to minimize downtime. For legacy or discontinued models, our global supply chain network specializes in sourcing rare industrial control components, ensuring quick delivery for urgent needs. Our technical support team is available 24/7 to assist with installation, configuration, and troubleshooting, delivering tailored solutions to keep your automation systems running efficiently.
For sales inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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