Name: WOODWARD 5453-27 | Engine control module | 8200-1301 | SUNSHINE XIHE
Brand: Woodward
Price: 4090.00 USD
Availability: InStock

Description

WOODWARD 5453-277 Product Specification

Product Overview：WOODWARD 5453-27

The WOODWARD 5453-27 is a high-precision engine control module designed for industrial gas turbines and reciprocating engines. Engineered by Woodward, a global leader in energy control solutions, this module belongs to the 5450 Series, renowned for its advanced digital control capabilities and rugged reliability in harsh operating environments. The WOODWARD 5453-277 serves as the core controller in power generation, oil and gas, and process industries, enabling precise regulation of engine speed, load sharing, and emissions control.

Featuring a 32-bit microprocessor and real-time operating system, the WOODWARD 5453-277 delivers rapid response to dynamic engine demands, ensuring stable operation under varying loads. It integrates multiple communication interfaces, including Modbus RTU and Ethernet/IP, for seamless integration with supervisory control and data acquisition (SCADA) systems. The module supports configurable I/O channels, allowing users to tailor inputs/outputs for specific engine models or application requirements. With its compact design (229 mm × 178 mm × 76 mm) and DIN rail mounting, the WOODWARD 5453-277 offers flexible installation in both new and retrofitted systems.

In automation systems, the WOODWARD 5453-277 acts as a critical link between field sensors (e.g., speed probes, temperature transmitters) and the engine’s mechanical systems, ensuring optimal performance and compliance with environmental regulations. Its built-in diagnostic tools provide real-time health monitoring, reducing downtime through predictive maintenance. By combining high-speed processing with robust mechanical design, the module empowers industries to enhance operational efficiency, minimize fuel consumption, and extend equipment lifespan.

Technical Specifications：WOODWARD 5453-27

Parameter Name	Parameter Value
Product Model	WOODWARD 5453-277
Manufacturer	Woodward
Product Type	Engine Control Module
Processor	32-bit microprocessor
Power Supply	24 VDC ±15%
Physical Dimensions	229 mm (W) × 178 mm (H) × 76 mm (D)
Weight	1.8 kg
Communication Interfaces	Modbus RTU, Ethernet/IP, RS-485
I/O Channels	16 analog inputs, 8 digital inputs, 8 analog outputs, 12 digital outputs
Operating Temperature	-40°C to +85°C
Humidity	5% to 95% non-condensing
Vibration Resistance	5–500 Hz, 2 g (IEC 60068-2-6)
Certifications	CE, UL, CSA

5453-277

Main Features and Advantages：WOODWARD 5453-27

Advanced Digital Control: The WOODWARD 5453-277 utilizes a high-performance 32-bit microprocessor to execute complex control algorithms, such as PID regulation and load sharing, ensuring precise engine speed control within ±0.1% of rated speed. This accuracy is critical for maintaining grid stability in power generation applications.

Flexible Communication Options: With support for multiple industrial protocols (Modbus RTU, Ethernet/IP), the module enables seamless integration with diverse automation ecosystems. Its dual Ethernet ports facilitate redundant network configurations, enhancing system reliability in mission-critical environments.

Configurable I/O Architecture: The module’s expandable I/O channels allow users to customize signal interfaces for specific engine types, including thermocouples, RTDs, and 4–20 mA transmitters. This flexibility reduces the need for external signal conditioning modules, simplifying system design and lowering costs.

Rugged Industrial Design: Built to withstand extreme temperatures (-40°C to +85°C) and high vibration, the WOODWARD 5453-277 ensures reliable operation in harsh environments, such as offshore platforms or industrial engine rooms. Its conformal-coated circuit boards protect against dust, moisture, and chemical contaminants.

Integrated Diagnostics: The module provides real-time diagnostics via an LCD display and status LEDs, enabling quick identification of faults such as communication errors or sensor malfunctions. This proactive approach to maintenance minimizes downtime and reduces troubleshooting time.

5453-277

Application Areas：WOODWARD 5453-27

The WOODWARD 5453-277 is widely deployed in industries requiring precise engine control and reliable performance:

Power Generation:
- Controls gas turbines and reciprocating engines in distributed power plants, ensuring stable electricity production and seamless synchronization with the grid.
- Enables load sharing between multiple engines, optimizing fuel efficiency and reducing emissions during varying demand cycles.
Oil and Gas:
- Manages compressors and pump systems in upstream and midstream operations, regulating engine speed to match fluid flow requirements.
- Supports emergency shutdown (ESD) functions, ensuring compliance with safety standards in high-risk environments.
Industrial Machinery:
- Integrates with large-scale reciprocating engines in manufacturing facilities, such as those used in cement production or mining operations, to maintain consistent performance and reduce maintenance costs.
- Provides real-time data logging for predictive maintenance, analyzing trends in engine performance to identify potential issues before they escalate.
Marine Applications:
- Controls main and auxiliary engines on ships, ensuring reliable propulsion and power generation in harsh marine environments.
- Meets maritime certification standards for vibration resistance and electromagnetic compatibility (EMC).

Installation and Maintenance：WOODWARD 5453-27

Pre-installation Preparation:
Before installing the WOODWARD 5453-277, ensure the following:

Verify the power supply voltage (24 VDC ±15%) and ground connection to prevent electrical damage.
Clean the installation area to remove dust or debris that could interfere with heat dissipation.
Use the provided DIN rail brackets to securely mount the module in a control cabinet, allowing at least 25 mm of clearance for air circulation.

Maintenance Recommendations:

Regularly inspect the module’s status LEDs to monitor communication, power, and fault conditions. A steady green LED indicates normal operation, while flashing lights signal potential issues.
Perform firmware updates annually using Woodward’s Pro-Sync software to access the latest control algorithms and security patches.
Clean the module’s exterior with a dry, lint-free cloth to prevent dust accumulation, especially in high-humidity environments.
For extended storage, keep the module in its original packaging in a dry, temperature-controlled environment to maintain component integrity.
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Product Warranty：WOODWARD 5453-27

Our company offers a one-year quality warranty for the WOODWARD 5453-277, covering hardware failures due to non-human factors. During the warranty period, we will replace the product at no cost if it exhibits defects in materials or workmanship. For discontinued models or urgent repair needs, our global supply chain network ensures rapid access to spare parts, minimizing downtime and supporting the continuous operation of your industrial systems. We stand behind the reliability of our products and are committed to delivering exceptional service to meet your automation needs.

Note: This product description is based on comprehensive technical research and industry applications. For detailed operational guidelines, refer to the official Woodward user manual or contact our technical support team.

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WOODWARD 5453-27 | Engine control module | 8200-1301