Description
PROSOFT 5202-DFNT-MCM4 DeviceNet to Modbus TCP/IP Gateway
Product Overview: PROSOFT 5202-DFNT-MCM4
The PROSOFT 5202-DFNT-MCM4 is a high-performance industrial communication gateway designed to bridge DeviceNet and Modbus TCP/IP networks, enabling seamless data exchange between disparate automation systems. As part of ProSoft Technology’s MCM (Multi-Channel Module) series, this gateway serves as a critical component for industrial environments requiring interoperability between legacy DeviceNet devices and modern Ethernet-based control systems. The 5202-DFNT-MCM4 translates I/O data, diagnostics, and configuration parameters between the two protocols, ensuring real-time communication and system integration.
Engineered for reliability, the 5202-DFNT-MCM4 features a rugged design with -40°C to +70°C operating temperature range and IP20 protection, making it suitable for harsh industrial settings. It supports 256 I/O bytes in each direction (DeviceNet to Modbus and vice versa), allowing simultaneous communication with up to 32 DeviceNet nodes and multiple Modbus TCP clients. The gateway’s dual Ethernet ports (10/100 Mbps) support network redundancy, while its web-based configuration interface simplifies setup and troubleshooting without additional software.
In automation architectures, the 5202-DFNT-MCM4 acts as a versatile solution for retrofitting legacy systems or integrating new Ethernet-based controls. Its ability to map DeviceNet object models to Modbus registers ensures compatibility with a wide range of PLCs, HMIs, and SCADA systems, reducing the need for custom programming. By eliminating protocol barriers, this gateway enhances system scalability and reduces operational complexity, making it an essential tool for industries prioritizing connectivity and efficiency.
Technical Specifications: PROSOFT 5202-DFNT-MCM4
Parameter Name | Parameter Value |
---|---|
Product Model | 5202-DFNT-MCM4 |
Manufacturer | PROSOFT |
Product Type | Communication Gateway |
Supported Protocols | DeviceNet, Modbus TCP/IP |
I/O Capacity | 256 bytes (Rx/Tx) |
Ethernet Ports | 2 x 10/100 Mbps (RJ45, auto MDI/MDIX) |
DeviceNet Ports | 1 x DB9 (terminated, auto-sensing) |
Power Supply | 24V DC (10–30V DC range) |
Physical Dimensions | 101.6 mm (H) × 50.8 mm (W) × 127 mm (D) |
Weight | 0.45 kg |
Operating Temperature | -40°C to +70°C |
Humidity | 5–95% non-condensing |
Mounting Type | DIN rail or panel-mounted |
Compliance | CE, FCC Part 15, RoHS |
Country of Origin | United States |
5202-DFNT-MCM4
Main Features and Advantages: PROSOFT 5202-DFNT-MCM4
Protocol Conversion Expertise: The 5202-DFNT-MCM4 excels in translating DeviceNet’s object-oriented data model to Modbus TCP/IP’s register-based structure, enabling seamless integration of older DeviceNet devices (e.g., sensors, actuators) with modern industrial networks. This eliminates the need for proprietary software or custom drivers, reducing integration costs and time.
High-Speed Data Transfer: With support for 256 I/O bytes in both directions, the gateway ensures real-time data exchange, critical for applications requiring low latency, such as conveyor systems or robotic cells. Its dual Ethernet ports support ring or linear network topologies, enhancing redundancy and reliability.
Rugged Industrial Design: Built to withstand harsh environments, the 5202-DFNT-MCM4 features a durable metal enclosure and wide temperature range, making it suitable for use in manufacturing plants, oil refineries, and mining operations. The IP20 rating protects against dust and accidental contact, while advanced thermal management prevents overheating.
User-Friendly Configuration: The gateway’s web-based interface allows operators to configure mappings, monitor network health, and update firmware via a standard browser, eliminating the need for specialized programming tools. This intuitive design reduces training requirements and speeds up deployment.
Scalable and Redundant: Supporting up to 32 DeviceNet nodes and multiple Modbus TCP clients, the 5202-DFNT-MCM4 adapts to both small-scale and large-scale systems. Its dual Ethernet ports enable network redundancy, ensuring continuous operation even if one connection fails.
5202-DFNT-MCM4
Application Areas: PROSOFT 5202-DFNT-MCM4
The PROSOFT 5202-DFNT-MCM4 is widely applied in industries where legacy network integration is critical:
- Manufacturing: Connects DeviceNet-based assembly line devices (e.g., barcode scanners, pneumatic valves) to Modbus TCP/IP-based PLCs (e.g., Rockwell Allen-Bradley, Schneider Modicon), enabling centralized control and data analytics in smart factories.
- Oil and Gas: Integrates legacy DeviceNet sensors in upstream and downstream processes with modern SCADA systems, ensuring real-time monitoring of pressure, flow, and temperature in harsh offshore or refinery environments.
- Food and Beverage: Bridges DeviceNet-equipped packaging machinery with Modbus TCP/IP-based quality control systems, ensuring compliance with hygiene standards and enabling predictive maintenance.
- Water Treatment: Connects DeviceNet pumps and valves to Modbus TCP/IP-based supervisory systems, optimizing water distribution and wastewater treatment processes through real-time data exchange.
- Aerospace Manufacturing: Facilitates communication between DeviceNet robotic arms and Modbus TCP/IP-based CNC machines, enhancing precision and efficiency in aircraft component production.
Related Products: PROSOFT 5202-DFNT-MCM4
- 5202-DFNT-MCM2: A 2-channel variant with reduced I/O capacity (128 bytes Rx/Tx), suitable for smaller-scale applications or budget-conscious projects.
- 5202-ENET-MCM4: An Ethernet/IP to Modbus TCP/IP gateway from the same series, designed for integrating Ethernet/IP devices with Modbus networks.
- 5200-DFNT: A basic DeviceNet to Modbus RTU gateway, ideal for applications requiring serial communication instead of Ethernet.
- 5202-DFNT-MCM4-R: A redundant power supply version, enhancing reliability in mission-critical systems with dual 24V DC inputs.
- 5202-DFNT-MCM4-EXT: An extended temperature model (-40°C to +85°C) for extreme environmental applications, such as high-temperature furnaces or cold storage facilities.
- ProSoft 3000 Series: General-purpose communication modules for legacy networks (e.g., ControlNet, DH485) to Ethernet conversion, complementing the MCM series in multi-protocol environments.
5202-DFNT-MCM4
Installation and Maintenance: PROSOFT 5202-DFNT-MCM4
Pre-installation Preparations:
Before installing the 5202-DFNT-MCM4, verify the power supply (24V DC) and ensure the mounting location meets temperature and humidity requirements. Mount the gateway on a DIN rail or panel using the provided brackets, leaving adequate space for ventilation. Connect the DeviceNet cable to the DB9 port and terminate the network as per DeviceNet specifications. Configure the Ethernet settings (IP address, subnet mask) via the web interface, ensuring no IP conflicts with existing network devices.
Before installing the 5202-DFNT-MCM4, verify the power supply (24V DC) and ensure the mounting location meets temperature and humidity requirements. Mount the gateway on a DIN rail or panel using the provided brackets, leaving adequate space for ventilation. Connect the DeviceNet cable to the DB9 port and terminate the network as per DeviceNet specifications. Configure the Ethernet settings (IP address, subnet mask) via the web interface, ensuring no IP conflicts with existing network devices.
Maintenance Recommendations:
- Routine Checks: Monthly inspections should include verifying power and link status LEDs, checking for loose cables, and ensuring the enclosure is free of dust or debris.
- Firmware Updates: Periodically update the gateway’s firmware via the web interface to access new features, protocol enhancements, and security patches provided by ProSoft.
- Network Health Monitoring: Use the built-in diagnostics to monitor DeviceNet node status and Modbus TCP/IP communication quality, addressing any errors promptly to prevent system disruptions.
- Spare Parts Management: Maintain a spare 5202-DFNT-MCM4 on site for quick replacement, leveraging our global supply chain for fast delivery of discontinued or urgent components.
5202-DFNT-MCM4
Product Guarantee: PROSOFT 5202-DFNT-MCM4
Our company provides a 12-month quality warranty for the PROSOFT 5202-DFNT-MCM4 gateway, covering hardware defects unrelated to misuse or environmental damage. During the warranty period, we will replace any faulty unit at no cost, ensuring minimal downtime. For discontinued models or urgent needs, our extensive inventory and global logistics network enable rapid fulfillment of spare parts, supporting continuous operation of your automation systems.
With 17 years of expertise in industrial control distribution, we are committed to delivering reliable, high-quality solutions. The 5202-DFNT-MCM4 exemplifies our dedication to bridging legacy and modern technologies, offering seamless integration and robust performance. Contact us today to discuss how this gateway can enhance your industrial network connectivity.
Note: All product names, logos, and brands are the property of their respective owners. This document is for informational purposes only and does not substitute for ProSoft’s official technical documentation. Always refer to the manufacturer’s guidelines for detailed installation and configuration instructions.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com
E-mail :sales@ygplc.com
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