ABB PM864A 3BSE018162R1 | AC 800M Controller CPU Module

Description

ABB PM864A 3BSE018162R1 AC 800M Controller Module

1) Product Overview
The ABB PM864A 3BSE018162R1 is a high-performance processor module designed for the ABB AC 800M series of controllers, widely used in demanding industrial automation and process control applications. This module serves as the central processing unit (CPU) in the system, executing application programs, managing communication interfaces, and ensuring stable, reliable control over critical processes.

Equipped with advanced computing capabilities, the PM864A integrates seamlessly with ABB’s Control Builder environment, offering high flexibility for programming, configuration, and diagnostics. Its robust design enables it to operate in harsh industrial conditions, including environments with temperature fluctuations, vibration, and electrical noise. This makes it a preferred choice for industries such as oil and gas, petrochemical, power generation, pulp and paper, and water treatment.

By combining high-speed processing with large memory capacity and multiple communication protocols, the ABB PM864A 3BSE018162R1 ensures optimal performance for Distributed Control System (DCS) and Programmable Logic Controller (PLC) applications, supporting both real-time process control and integration into modern digital industrial ecosystems.

2) Technical Specifications

Parameter	Value
Product Model	ABB PM864A
Product Code	3BSE018162R1
Product Type	AC 800M Controller CPU Module
Processor Type	PowerPC architecture
Processor Speed	300 MHz
Memory Capacity	64 MB RAM, 16 MB Flash
Battery Backup	Yes (Real-time clock and RAM backup)
Communication Ports	2 × Ethernet (10/100 Mbps), 1 × RS-232/RS-485 serial port
Supported Protocols	Modbus, Ethernet/IP, OPC, PROFIBUS (via expansion)
Redundancy Support	Yes, CPU redundancy with dedicated modules
Expansion Slots	2 × CEX-Bus for communication modules
Operating Temperature Range	0°C to +55°C
Storage Temperature Range	-40°C to +70°C
Humidity Tolerance	5% to 95% non-condensing
Power Supply Voltage	24 V DC (±20%)
Power Consumption	Approx. 5 W
Mounting	DIN-rail or panel mounting
Dimensions (H × W × D)	185 × 59 × 127 mm
Weight	Approx. 0.5 kg
Compliance Standards	CE, UL, RoHS

PM864A 3BSE018162R1

3) Key Features and Benefits

• High-Performance Processing: Equipped with a powerful PowerPC CPU for fast execution of control algorithms and logic programs.

• Flexible Communication Options: Built-in Ethernet and serial ports with support for multiple industrial protocols enable easy system integration.

• Robust Industrial Design: Designed to withstand electrical noise, vibration, and extreme environmental conditions.

• Redundancy Capability: Supports CPU redundancy for high system availability and uninterrupted process operation.

• Large Memory Capacity: Ample RAM and Flash memory for complex control strategies and large application programs.

• Scalable Architecture: Compatible with various ABB AC 800M expansion modules to meet growing system requirements.

• Easy Configuration and Diagnostics: Fully supported by ABB Control Builder for intuitive setup, monitoring, and troubleshooting.

4) Application Scenarios

• Oil & Gas Production: Process control in upstream and downstream operations, including drilling platforms and refineries.

• Power Generation: Turbine and boiler control in thermal, hydro, and renewable energy plants.

• Petrochemical Industry: Monitoring and controlling chemical production processes with high reliability.

• Water & Wastewater Treatment: Automating treatment processes to ensure efficiency and compliance.

• Pulp & Paper Mills: Coordinating machinery and material handling systems for continuous operation.

• Mining and Metals: Supervising crushers, conveyors, and smelting furnaces in heavy industrial settings.

  

  PM864A 3BSE018162R1

5) Related Products

• ABB PM865 3BSE031151R1: High-performance AC 800M CPU with enhanced processing speed and larger memory.

• ABB PM866K01 3BSE050198R1: Redundant-capable CPU for mission-critical process control applications.

• ABB CI854A 3BSE030220R1: PROFIBUS communication interface module for AC 800M controllers.

• ABB BC810K02 3BSE031151R1: Redundancy backbone module enabling fault-tolerant operation.

• ABB TB850 3BSE036879R1: Termination unit for AC 800M controllers, simplifying wiring and maintenance.

6) Installation and Maintenance Guidelines

• Pre-Installation Checks: Verify the product code and compatibility with your existing AC 800M system. Inspect the module for physical damage before installation.

• Mounting: Install the module on a DIN-rail or panel using the recommended mounting hardware. Ensure adequate ventilation to prevent overheating.

• Wiring: Use shielded cables for Ethernet and serial connections to minimize electromagnetic interference. Follow ABB’s wiring guidelines for power and signal lines.

• Configuration: Load the application program via ABB Control Builder and configure network settings as required.

• Firmware Updates: Keep the module firmware up to date for enhanced security and functionality.

• Routine Maintenance: Perform periodic inspections to check for dust accumulation, loose connections, or abnormal LED indicators. Replace the battery every 5 years or as needed.

• Spare Parts Management: Maintain backup units to ensure minimal downtime in case of failure.

  

  PM864A 3BSE018162R1

7) Product Warranty

This ABB PM864A 3BSE018162R1 is supplied by Chengdu Sunshine Xi He Electric Co., LTD, a professional supplier of industrial automation spare parts. We provide a 12-month warranty from the date of shipment, covering defects in materials and workmanship under normal use and service conditions. This warranty is offered by our company and is not provided by ABB.