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Product Overview
The ABB PFEA113-65 3BSE050092R65 is a high-performance tension electronics module engineered for precision web tension control in industrial automation systems. As part of ABB’s PFEA series, this module serves as a critical component within the AC 800M control platform, enabling seamless integration with distributed control systems (DCS) and programmable logic controllers (PLCs). Designed to handle complex material handling applications, the PFEA113-65 supports up to 4 load cells and features advanced signal conditioning, making it ideal for industries where precise tension management is essential for product quality and operational efficiency.
The ABB PFEA113-65 3BSE050092R65 is a high-performance tension electronics module engineered for precision web tension control in industrial automation systems. As part of ABB’s PFEA series, this module serves as a critical component within the AC 800M control platform, enabling seamless integration with distributed control systems (DCS) and programmable logic controllers (PLCs). Designed to handle complex material handling applications, the PFEA113-65 supports up to 4 load cells and features advanced signal conditioning, making it ideal for industries where precise tension management is essential for product quality and operational efficiency.
Engineered with dual-channel redundancy for Profibus DP and Ethernet/IP connectivity, the 3BSE050092R65 ensures uninterrupted data transmission in mission-critical environments. Its multi-language interactive display and configurable input/output parameters simplify setup and diagnostics, while built-in safety features like short-circuit protection and overload detection enhance system reliability. Whatsapp:+86 18859254943With a rugged IP65-rated enclosure (NEMA 4), the module withstands harsh industrial conditions, including extreme temperatures (-40°C to +70°C) and high electromagnetic interference (EMI), ensuring consistent performance in demanding settings such as paper mills, packaging lines, and metal processing plants.
The ABB PFEA113-65 leverages ABB’s Total Integration Architecture to provide real-time tension monitoring and closed-loop control, reducing material waste and downtime. Its modular design allows for easy expansion and compatibility with third-party devices, making it a versatile solution for retrofitting legacy systems or deploying new automation infrastructure. .E-mail :sales@ygplc.com.By combining high-speed data processing with intuitive user interfaces, this module empowers operators to maintain tight control over production processes, ensuring optimal performance and cost efficiency.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | PFEA113-65 3BSE050092R65 |
| Manufacturer | ABB |
| Product Type | Tension Electronics Module |
| Compatible Platforms | AC 800M, Advant OCS |
| Load Cell Inputs | 4 channels (4-20 mA, 0-10 V) |
| Analog Outputs | 6 channels (0-21 mA, -5 to +11 V) |
| Digital I/O | 1 DI, 4 DO |
| Communication Protocols | Profibus DP, Ethernet/IP, Profinet RT |
| Power Supply | 24V DC (±20%) or 100-240V AC (45-65 Hz) |
| Operating Temperature | -40°C to +70°C (non-condensing) |
| Storage Temperature | -40°C to +85°C |
| Humidity Range | 5% to 95% (non-condensing) |
| Dimensions (W×H×D) | 40mm × 175mm × 150mm |
| Mounting Method | DIN-rail or panel mounting (IP65 version) |
| Degree of Protection | IP65 (NEMA 4) for outdoor/harsh environments |
| Resolution | 16-bit (load cells), 12-bit (analog outputs) |
| Compliance Standards | IEC 61131-2, UL 508, CE, EN 61000-6-2/-3 |
PFEA113-65 3BSE050092R65
Main Features and Advantages
The ABB PFEA113-65 3BSE050092R65 stands out for its versatility, precision, and rugged design, making it a preferred choice for industrial tension control applications. Its multi-signal support accommodates a wide range of load cells and transducers, eliminating the need for dedicated modules and reducing inventory complexity. The module’s auto-ranging capability automatically detects input signal types, streamlining configuration for mixed-signal environments. Advanced filtering algorithms ensure stable measurements even in high-noise settings, while configurable alarm thresholds enable proactive fault management.
A key advantage is its hot-swappable functionality, allowing maintenance or replacement without powering down the system—an essential capability for live industrial environments. The PFEA113-65 also features a comprehensive diagnostic suite, including real-time error detection and automatic reset capabilities, enabling rapid fault isolation.Whatsapp:+86 18859254943 Its compatibility with ABB’s System 800xA software further enhances its value, providing a unified interface for system monitoring, configuration, and troubleshooting.
Engineered for long-term performance, the module undergoes rigorous testing for vibration, shock, and temperature extremes, ensuring compliance with industrial durability standards. Its modular expansion allows seamless integration with additional I/O modules, such as analog input/output cards, to meet evolving automation needs. The 3BSE050092R65 also supports remote zero calibration and gain scheduling, enabling precise tension adjustments without manual intervention. Whether used in discrete manufacturing, process industries, or renewable energy plants, this module delivers consistent performance, minimizing operational risks and maximizing return on investment through reliable, future-proof automation.
PFEA113-65 3BSE050092R65
Application Areas
The ABB PFEA113-65 3BSE050092R65 is ideally suited for industries where precise tension control is critical to product quality and operational efficiency. In paper and packaging, it ensures uniform tension in winding and unwinding processes, preventing material wrinkling or breakage. In metal processing, the module monitors and adjusts tension in rolling mills and extrusion lines, optimizing material thickness and surface finish. Its robust design also makes it suitable for plastics manufacturing, where it controls tension in film casting and sheet extrusion processes.
The ABB PFEA113-65 excels in printing and converting applications, maintaining consistent tension in web-fed presses and laminators. Its redundancy features are particularly valuable in safety-critical environments, such as pharmaceutical manufacturing, where uninterrupted operation is non-negotiable. The module also supports energy sector applications, including wind turbine blade production and solar panel manufacturing, where precise tension control is essential for component integrity.
By bridging the gap between high-level controllers and field-level devices, the ABB PFEA113-65 ensures that even complex systems operate with precision and reliability. Its protocol flexibility and rugged design make it a versatile solution for any automation scenario that demands secure, high-speed communication and robust fault tolerance.
PFEA113-65 3BSE050092R65
Related Products
- PFEA112-65 3BSE050091R65: A cost-effective variant with 2 load cell inputs and 1 analog output, suitable for simpler tension control applications.
- PFEA111-65 3BSE050090R65: A basic model with 2 load cell inputs and no analog outputs, ideal for entry-level tension monitoring.
- PFEA122-20 3BSE029382R0101: A high-performance version supporting Profinet RT and advanced diagnostics for large-scale systems.
- PM861K01 3BSE018161R1: A processor module for the AC 800M platform, working alongside the PFEA113-65 for integrated control.
- CI858K01 3BSE018135R1: A high-speed analog input module with 8 channels, designed for real-time data acquisition in demanding applications.
- PP846A 3BSE042238R2: A power supply module complementary to the PFEA113-65, ensuring stable voltage delivery in complex systems.
- UCD224A102: A digital output module extending the I/O capabilities of systems using the PFEA113-65.Whatsapp:+86 18859254943
- GCC960C102: A communication gateway module enhancing network connectivity for the PFEA113-65 in large-scale automation setups.
Installation and Maintenance
Installation Preparation:
Before installing the ABB PFEA113-65, ensure the control system is powered off and the DIN-rail or mounting panel is securely fastened. Verify compatibility with the target platform (e.g., AC 800M) and confirm that the power supply matches the module’s requirements (24V DC or 100-240V AC). Whatsapp:+86 18859254943Connect load cell cables using shielded twisted-pair wiring to minimize interference, and terminate connectors according to ABB’s recommended standards. Configure the module’s input parameters (e.g., signal type, scaling) via the local configuration tool or System 800xA software, ensuring alignment with the network architecture.
Before installing the ABB PFEA113-65, ensure the control system is powered off and the DIN-rail or mounting panel is securely fastened. Verify compatibility with the target platform (e.g., AC 800M) and confirm that the power supply matches the module’s requirements (24V DC or 100-240V AC). Whatsapp:+86 18859254943Connect load cell cables using shielded twisted-pair wiring to minimize interference, and terminate connectors according to ABB’s recommended standards. Configure the module’s input parameters (e.g., signal type, scaling) via the local configuration tool or System 800xA software, ensuring alignment with the network architecture.
PFEA113-65 3BSE050092R65
Maintenance Recommendations:
Regularly inspect the module for loose connections or physical damage, especially in high-vibration environments. Clean the front panel with a dry cloth to prevent dust accumulation that may affect heat dissipation. Use the built-in LED indicators to monitor operational status: a steady green light signifies normal operation, while flashing red indicates faults requiring attention. Periodically update the firmware using ABB’s official tools to access the latest features and security patches, and maintain a backup of configuration files to streamline recovery in case of module replacement. For persistent issues, leverage the module’s fault logging capabilities to identify root causes before initiating troubleshooting.
Regularly inspect the module for loose connections or physical damage, especially in high-vibration environments. Clean the front panel with a dry cloth to prevent dust accumulation that may affect heat dissipation. Use the built-in LED indicators to monitor operational status: a steady green light signifies normal operation, while flashing red indicates faults requiring attention. Periodically update the firmware using ABB’s official tools to access the latest features and security patches, and maintain a backup of configuration files to streamline recovery in case of module replacement. For persistent issues, leverage the module’s fault logging capabilities to identify root causes before initiating troubleshooting.
Product Guarantee
Chengdu Sunshine XiHe Electric Co., LTD, a leading industrial automation distributor since 2007, offers a 1-year warranty on the ABB PFEA113-65. This warranty covers defects in materials and workmanship, with repairs handled by certified technicians. As a trusted supplier of rare and obsolete industrial control spare parts, we ensure rapid delivery and 24/7 technical support to minimize downtime. Our extensive inventory and global sourcing network enable us to meet urgent requirements efficiently, supporting industries worldwide with reliable automation solutions..E-mail :sales@ygplc.com.
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