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Product Overview
The ABB PFEA113-20 (3BSE050092R20) is a specialized tension electronics module developed by ABB for precision management of web tension in automated industrial processes. It serves as an intelligent interface between mechanical rolling systems and control architectures. The ABB PFEA113-20 (3BSE050092R20) module integrates inputs from four isolated load cells and furnishes multiple analog and digital outputs for regulation and monitoring. The device features a multilingual 2 × 16-character display presenting summed, differential and individual cell readings. The ABB PFEA113-20 (3BSE050092R20) supports gain scheduling and zero-setting via digital input or Profibus-DP, allowing adaptive control in multi-zone production lines
Positioned within ABB’s tension electronics family alongside models like PFEA111, PFEA112 and PFEA122, the ABB PFEA113-20 (3BSE050092R20) distinguishes itself by offering four load-cell inputs, expanding the system’s capacity to control segmented rolls through multi-unit configurations . Available in DIN-rail (IP20) and optional ruggedized IP65 versions, the ABB PFEA113-20 (3BSE050092R20) adapts to standard cabinet environments or harsher conditions, depending on installation needs
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Manufacturer | ABB |
| Product type | Tension Electronics Module |
| Power supply / requirement | 24 V DC (18–36 V), 12 W |
| Load cell inputs | 4 isolated channels |
| Analog outputs | 6 configurable (voltage ±5–11 V or current 0–21 mA) |
| Digital outputs | 4 channels |
| Digital inputs | 1 channel (remote zero or gain scheduling) |
| Analog inputs | 2 channels (for multi-unit connection) |
| Display | 2 × 16 multilingual characters, sum/diff/individual values |
| Communication protocol | Profibus-DP |
| Filtering response times | 5, 15, 30, 75, 250, 750, 1500 ms |
| Memory functions | Maximum load and zero offset |
| Self-diagnostic | LED, alarm on digital output and via Profibus |
| Ambient operating temperature | +5 °C to +55 °C |
| Degree of protection | IP20 (IP65 optional) |
| Weight | 1.05 kg |
| Place of origin | Sweden |
PFEA113-20
Related Products
The tension electronics family includes related models and components that interface seamlessly with PFEA113-20 (3BSE050092R20). The PFEA111 and PFEA112 variants support two load-cell channels, offering entry-level or legacy options. The PFEA122 adds Profinet RT connectivity, suiting modern Ethernet-based networks. The IP65 variant PFEA113-20-IP65 provides enhanced environmental protection for harsher installations. ABB load cells like PFRL101C-1.0 kN can be paired with the module for direct tension sensing. Terminal block accessories and analog modules—such as PFSA103C—support system expansion, while controller modules like PM866AK01 integrate PFEA113-20 (3BSE050092R20) into larger AC800M distributed control architectures. These related models offer variations in I/O count, communication type, mechanical protection or integration flexibility
Main Features and Advantages
The ABB PFEA113-20 (3BSE050092R20) stands out for its precision, flexibility, and robustness. Its support for four isolated load-cell channels enables accurate tension measurement across multiple points. Six configurable analog outputs allow system integration using either current or voltage modes. Digital outputs and one digital input provide discrete signaling such as alarms or control triggers. The analog inputs facilitate coordination among multiple PFEA113-20 (3BSE050092R20) units, which is valuable in segmented roll systems. The multilingual display gives operators immediate insight into summed, differential and individual load-cell values — aiding diagnostics and setup.
Its Profibus-DP interface enables smooth communication in distributed panels. The selectable filter settings grants fine-tuning of output step response to adapt to varying mechanical dynamics. Memory features draw attention: maximum load memory and zero-offset memory assist with calibration tracking and system recovery. Self-diagnostic capabilities—LED indicator, fault signaling via outputs or Profibus—contribute to safer operation and easier fault tracing. The module’s compact build and DIN-rail mount make it practical for dense control cabinets. For demanding environments, an IP20 housing suffices inside cabinets, while optional IP65 enclosures protect the unit in dusty or moist conditions. These elements make ABB PFEA113-20 (3BSE050092R20) exceptionally competitive for precision tension control in industries like paper, metal, extruded films, textiles, and winding operations.
PFEA113-20
Installation and Maintenance
Pre-installation preparations: Ensure the panel or machine environment supports IP20 (or IP65 if needed) and verify that the ABB PFEA113-20 (3BSE050092R20) receives proper 24 V DC power within the 18–36 V range. Confirm that Profibus-DP cabling meets specification for shielding and termination, and route load-cell wiring in shielded, separated channels to reduce noise. Grounding must be implemented according to ABB guidelines to protect the ABB PFEA113-20 (3BSE050092R20) from electrical interference. The module must be securely mounted on a DIN-rail and allow adequate access for display and keys.
Maintenance suggestions: Periodically inspect I/O connectors on the ABB PFEA113-20 (3BSE050092R20) for tightness and corrosion. Clean accessible surfaces with lint-free, non-conductive material to preserve housing integrity. Test zero offset and maximum load memory via controlled load cycles. Verify analog outputs for correct range values and check digital alarms. Validate Profibus communication reliability using diagnostic tools. Keep the module’s firmware updated if applicable. For any suspect performance or failure signs, contact support or arrange replacement quickly to ensure uninterrupted tension control.
Application Fields
The ABB PFEA113-20 (3BSE050092R20) excels in continuous material handling industries requiring tight tension regulation. In paper and non-woven fabric production, it ensures uniform web tension to prevent breakage or defects. In metal foil and film extrusion lines, it maintains consistent tension during winding and unwinding operations. Plastic sheet and wire drawing applications benefit from its multi-sensor inputs and fast response filters to adjust tension dynamically. Textile weaving systems use its analog outputs and digital signals to coordinate roll speed and fault detection. The module integrates into centralized DCS environments via Profibus-DP to enable supervisory control and data acquisition. Its segmented roll capability—linking multiple PFEA113-20 (3BSE050092R20) units—supports complex winding and unwinding configurations. Its robust diagnostics and display assist operators in real time. The compact, modular design, along with optional IP65 protection, extends applicability to harsher plant areas such as outdoor yards, chemical processing zones, or high-humidity environments. Across these industries, the ABB PFEA113-20 (3BSE050092R20) ensures material integrity, throughput optimization, and reduced downtime through precise tension control.
PFEA113-20
Product Guarantee
Our company offers a one-year quality warranty service for the ABB PFEA113-20 (3BSE050092R20), covering hardware malfunctions not caused by human factors. During the warranty period, if the product shows abnormal performance or functional failure, we will provide replacement services. In addition, for discontinued models or urgent needs, our import-export distribution company leverages its global procurement channels and large inventory to respond rapidly to customer demands for scarce spare parts. We ensure reliable support to sustain continuous, stable operation of industrial control systems. Since our establishment in 2007, we have built extensive supply capacity across PLC modules, DCS cards, ESD system components, vibration monitoring parts, turbine control modules, gas generator spares, instrumentation and related items. Our strong stock position and supply network let us meet urgent spare-part requirements efficiently—reflecting our commitment as a leading enterprise in the industrial control sector.
