Description
GE IC670GBI002G Product Specification
Product Overview
The GE IC670GBI002G is a high-performance Genius Bus Interface module engineered for GE’s RX3i PLC platform, designed to facilitate seamless communication between the RX3i CPU and distributed Genius I/O modules in industrial automation systems. As a critical connectivity component, this module serves as a bridge between the RX3i backplane and the Genius bus, enabling real-time data exchange (up to 1 Mbps) with remote I/O racks, sensors, and actuators in manufacturing, power generation, and process control environments.
Integrated into the RX3i ecosystem, the GE IC670GBI002G supports dual Genius bus ports (A and B) for redundant communication, ensuring uninterrupted operation in mission-critical systems where downtime is costly—such as chemical batch processing or turbine control. It interfaces directly with the RX3i CPU (e.g., GE IC670ALG240) via the backplane, translating RX3i protocol commands into Genius bus signals compatible with modules like the GE IC660BBS102 (discrete I/O) and GE IC660BBA104 (analog I/O).
The GE IC670GBI002G’s compact design (115 mm × 220 mm × 125 mm) and rugged construction—including a conformal coating and IP20 enclosure—ensure reliable operation in temperatures ranging from -25°C to +70°C, with resistance to vibration (10–2000 Hz, 10 G rms) and humidity (5–95% non-condensing). Front-panel LEDs provide real-time status for bus activity, faults, and redundancy, simplifying troubleshooting. Compatible with GE’s Proficy Machine Edition software, it allows configuration of bus parameters (e.g., baud rate, timeout settings) and supports online diagnostics, making it indispensable for maintaining connectivity in large-scale distributed systems.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | GE IC670GBI002G |
Manufacturer | General Electric (GE) |
Product Type | Genius Bus Interface Module |
Series | RX3i PLC Platform |
Communication Ports | 2 × Genius bus (DB9 female), 1 × RX3i backplane connector |
Data Transfer Rate | Up to 1 Mbps (Genius bus) |
Supported Protocols | Genius bus protocol, RX3i backplane protocol |
Physical Dimensions | 115 mm (H) × 220 mm (W) × 125 mm (D) |
Weight | 0.85 kg |
Operating Temperature | -25°C to +70°C |
Humidity | 5–95% non-condensing |
Power Supply | 5 VDC (from RX3i backplane), 24 VDC (external, optional for bus termination) |
Redundancy Support | Dual bus ports (A/B) with automatic failover |
Mounting Type | RX3i rack mount (compatible with IC670CHS020 10-slot rack) |
Certifications | CE, UL 508, CSA C22.2 No. 142, ATEX/IECEx Zone 2 |
Main Features and Advantages
Redundant Communication Paths:
The GE IC670GBI002G’s dual Genius bus ports (A and B) enable redundant network configurations, automatically switching to the backup path in case of bus faults (e.g., cable damage or signal loss). This feature ensures uninterrupted data flow in high-availability systems like nuclear power plant auxiliary controls, where even 1 second of downtime can have severe consequences.
The GE IC670GBI002G’s dual Genius bus ports (A and B) enable redundant network configurations, automatically switching to the backup path in case of bus faults (e.g., cable damage or signal loss). This feature ensures uninterrupted data flow in high-availability systems like nuclear power plant auxiliary controls, where even 1 second of downtime can have severe consequences.
High-Speed Data Transfer:
Operating at 1 Mbps, the GE IC670GBI002G supports fast communication with up to 32 Genius I/O modules per bus segment, making it suitable for time-sensitive applications. In automotive assembly lines, for example, it transmits real-time sensor data from GE IC660BBS102 modules to the RX3i CPU, enabling immediate adjustments to robotic movements—critical for maintaining production precision.
Operating at 1 Mbps, the GE IC670GBI002G supports fast communication with up to 32 Genius I/O modules per bus segment, making it suitable for time-sensitive applications. In automotive assembly lines, for example, it transmits real-time sensor data from GE IC660BBS102 modules to the RX3i CPU, enabling immediate adjustments to robotic movements—critical for maintaining production precision.
Rugged Environmental Resilience:
A conformal coating protects against dust, moisture, and chemical vapors, while the wide operating temperature range (-25°C to +70°C) and vibration resistance (10–2000 Hz, 10 G rms) ensure reliability in harsh settings. This durability is essential for offshore platforms, where salt spray and extreme temperatures can degrade less robust components.
A conformal coating protects against dust, moisture, and chemical vapors, while the wide operating temperature range (-25°C to +70°C) and vibration resistance (10–2000 Hz, 10 G rms) ensure reliability in harsh settings. This durability is essential for offshore platforms, where salt spray and extreme temperatures can degrade less robust components.
Seamless RX3i Integration:
The module mounts directly in GE IC670CHS020 racks, connecting to the RX3i backplane without external wiring. It works seamlessly with GE IC670ALG240 CPUs, enabling plug-and-play configuration via Proficy Machine Edition. This integration simplifies system design, reducing installation time by up to 30% compared to third-party interfaces.
The module mounts directly in GE IC670CHS020 racks, connecting to the RX3i backplane without external wiring. It works seamlessly with GE IC670ALG240 CPUs, enabling plug-and-play configuration via Proficy Machine Edition. This integration simplifies system design, reducing installation time by up to 30% compared to third-party interfaces.
Advanced Diagnostics:
Front-panel LEDs (Bus A Active, Bus B Active, Fault) provide instant visual status, while detailed fault logs (stored in non-volatile memory) record bus errors, module disconnects, and power issues. These diagnostics allow technicians to quickly identify root causes—such as a faulty GE IC660BBA104 module—reducing mean time to repair (MTTR) in complex distributed systems.
Front-panel LEDs (Bus A Active, Bus B Active, Fault) provide instant visual status, while detailed fault logs (stored in non-volatile memory) record bus errors, module disconnects, and power issues. These diagnostics allow technicians to quickly identify root causes—such as a faulty GE IC660BBA104 module—reducing mean time to repair (MTTR) in complex distributed systems.
Flexible Bus Termination:
The GE IC670GBI002G supports optional external 24 VDC power for bus termination resistors, allowing customization of network length (up to 1200 meters with proper termination). This flexibility is valuable in large facilities like steel mills, where I/O modules may be spread across multiple buildings.
The GE IC670GBI002G supports optional external 24 VDC power for bus termination resistors, allowing customization of network length (up to 1200 meters with proper termination). This flexibility is valuable in large facilities like steel mills, where I/O modules may be spread across multiple buildings.
Application Areas
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Manufacturing:
- Connects distributed GE IC660BBS102 discrete I/O modules in electronics production lines, enabling the RX3i CPU to monitor conveyor sensors and control packaging machines in real time.
- Facilitates communication between robotic cells and the central PLC in automotive plants, coordinating welding, painting, and assembly processes.
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Power Generation:
- Links turbine vibration sensors (via GE IC660BBA104 modules) to the RX3i CPU in gas-fired power plants, transmitting critical data for predictive maintenance and load adjustment.
- Connects boiler pressure switches and valve actuators, ensuring the PLC receives timely status updates to optimize combustion efficiency.
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Oil and Gas:
- Integrates with subsea wellhead sensors (via Genius bus) in offshore platforms, relaying pressure and flow data to the RX3i CPU for production control and safety interlocks.
- Connects pipeline valve controllers in refineries, enabling remote operation and fault monitoring to prevent leaks.
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Water/Wastewater:
- Links treatment plant flow meters and chemical dosing pumps (via GE IC660BBA104 modules) to the RX3i system, ensuring the PLC maintains precise chemical levels for water purification.
- Connects remote pump station sensors to the central control room, allowing operators to monitor and adjust water distribution across municipal networks.
Related Products
- GE IC670ALG240: RX3i CPU module that communicates with GE IC670GBI002G via the backplane, processing data from Genius I/O modules.
- GE IC670CHS020: 10-slot rack housing GE IC670GBI002G and other RX3i components, providing mechanical support and backplane connectivity.
- GE IC660BBS102: Genius discrete I/O module whose data is transmitted to the RX3i CPU via GE IC670GBI002G.
- GE IC660BBA104: Genius analog I/O module that sends process variable data (e.g., pressure, temperature) through GE IC670GBI002G to the PLC.
- GE IC660ERD024C: 24 VDC power supply module that provides external power for Genius bus termination in systems using GE IC670GBI002G.
- GE IC660BSM021: Bus switching module that extends GE IC670GBI002G’s redundant capabilities, connecting dual bus cables in large distributed networks.
- GE IC693BEM331: Legacy Genius bus controller that can coexist with GE IC670GBI002G in hybrid systems during upgrades from Series 90-30 to RX3i platforms.
Installation and Maintenance
Pre-installation preparations: Before installing GE IC670GBI002G, verify the IC670CHS020 rack is properly grounded to prevent electrostatic discharge (ESD). Use an ESD wrist strap during handling. Mount the module in the designated slot (typically adjacent to the CPU), ensuring secure seating in the backplane. Connect Genius bus cables to ports A and B, using twisted-pair shielded cable (18–22 AWG) for optimal noise immunity. If using external termination, connect 24 VDC power to the terminal block, ensuring correct polarity.
Maintenance suggestions: Perform monthly visual inspections of GE IC670GBI002G front-panel LEDs to confirm normal operation (green for active bus ports, no fault lights). Clean dust from ventilation slots with compressed air quarterly to maintain cooling. Annually, test redundancy by disconnecting bus port A and verifying automatic switchover to port B. Update firmware via Proficy Machine Edition to access bug fixes and enhance compatibility with newer Genius modules. Inspect bus cable connections for corrosion, especially in humid environments, and replace cables if signal integrity degrades.
Product Guarantee
Our company offers a one-year quality warranty service for GE IC670GBI002G, covering hardware malfunctions not caused by human factors. During the warranty period, if GE IC670GBI002G shows abnormal performance—such as communication failures, unresponsive ports, or persistent fault lights—we will provide replacement services. As a leading enterprise in the industrial control industry established in 2007 with 17 years of experience, we are an import and export trade distribution company, mainly selling major brands of industrial control parts, with many unpopular discontinued models and a large stock. Our supply channels ensure a large number of spot items to meet customers’ urgent needs for spare parts. For discontinued models or urgent demands, relying on our global supply chain network, we can quickly respond to customers’ procurement needs for scarce spare parts and provide reliable services to support the continuous and stable operation of industrial systems.
Contact Information:
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com