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GE IC660HHM502 Genius Handheld Monitor
Product Overview
The GE IC660HHM502 is a rugged handheld monitor designed for GE’s Genius I/O series, a cornerstone of industrial automation systems. As part of the IC660 Series, this device serves as a critical tool for configuring, monitoring, and troubleshooting distributed I/O networks, enabling technicians to diagnose and resolve issues directly at the equipment without relying on centralized PLC programming tools.
Equipped with a 4-line monochrome LCD display and a tactile keypad, the GE IC660HHM502 allows real-time access to I/O module status, parameter adjustments, and fault diagnostics. It interfaces seamlessly with Genius I/O blocks (e.g., IC660EBD024 discrete output modules and IC660BBA101 analog input modules) and bus controllers (e.g., IC693BEM331), providing granular control over automation processes. Its multilingual support (English, Italian, German, French) enhances usability in global industrial settings, while a mode selection key ensures secure access to sensitive functions, preventing unauthorized modifications.
In automation workflows, the IC660HHM502 reduces downtime by enabling on-site diagnostics. Its 115/230 V AC power supply (via internal battery or external adapter) ensures operation in diverse environments, from factory floors to remote pump stations. Though discontinued by GE, this monitor remains indispensable for maintaining legacy Genius systems, offering reliable performance in harsh conditions (0°C to 60°C, 5%–95% non-condensing humidity) with CE certification for safety and compliance. By combining portability, advanced diagnostics, and broad compatibility, the GE IC660HHM502 extends the operational lifespan of industrial infrastructure, ensuring continuity in manufacturing, food processing, and water treatment facilities.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC660HHM502 |
| Manufacturer | GE |
| Product Type | Genius Handheld Monitor (Genius I/O Series) |
| Series | IC660 (Genius I/O System) |
| Communication Interface | Genius Bus, RS-232 |
| Power Supply | 115/230 V AC (internal battery or external adapter) |
| Display Type | Monochrome LCD (4 lines × 16 characters) |
| Physical Dimensions | 216 mm (L) × 89 mm (W) × 51 mm (D) |
| Weight | 0.5 kg |
| Operating Temperature | 0°C to 60°C |
| Storage Temperature | -40°C to 85°C |
| Humidity Tolerance | 5%–95% (non-condensing) |
| Certifications | CE |
| Languages | English, Italian, German, French |
| Battery Life | Up to 20 hours (internal battery, replaceable) |
| Cable Compatibility | IC660HHC005 Genius interface cable |
Main Features and Advantages
Portable diagnostics:
Weighing just 0.5 kg and measuring 216 × 89 × 51 mm, the IC660HHM502 fits easily in tool belts or portable cases, allowing technicians to diagnose faults in hard-to-reach areas. Its 20-hour battery life ensures continuous operation during extended maintenance sessions, while an external power adapter supports use in stationary setups.
Weighing just 0.5 kg and measuring 216 × 89 × 51 mm, the IC660HHM502 fits easily in tool belts or portable cases, allowing technicians to diagnose faults in hard-to-reach areas. Its 20-hour battery life ensures continuous operation during extended maintenance sessions, while an external power adapter supports use in stationary setups.
Intuitive user interface:
The 4-line LCD display and dedicated function keys simplify complex tasks like configuring input ranges on IC660BBA101 analog modules or resetting fault codes on IC660EBD110P discrete blocks. Menus are logically organized, with real-time data updates (e.g., sensor values, bus scan time) and diagnostic alerts for open circuits or communication errors.
The 4-line LCD display and dedicated function keys simplify complex tasks like configuring input ranges on IC660BBA101 analog modules or resetting fault codes on IC660EBD110P discrete blocks. Menus are logically organized, with real-time data updates (e.g., sensor values, bus scan time) and diagnostic alerts for open circuits or communication errors.
Advanced fault detection:
Built-in diagnostics identify issues such as open circuits, overcurrent conditions, and bus communication failures, providing actionable insights to reduce mean time to repair (MTTR). For example, the monitor can detect a faulty solenoid valve by flagging a mismatch between commanded and actual output states on a IC660BBR101 relay module.
Built-in diagnostics identify issues such as open circuits, overcurrent conditions, and bus communication failures, providing actionable insights to reduce mean time to repair (MTTR). For example, the monitor can detect a faulty solenoid valve by flagging a mismatch between commanded and actual output states on a IC660BBR101 relay module.
Multilingual and secure operation:
The mode selection key restricts access to sensitive functions, while multilingual support ensures usability across global teams. This is particularly valuable in multinational manufacturing plants where technicians may require instructions in their native language.
The mode selection key restricts access to sensitive functions, while multilingual support ensures usability across global teams. This is particularly valuable in multinational manufacturing plants where technicians may require instructions in their native language.
Broad compatibility:
The IC660HHM502 works with all Genius I/O modules, including discrete I/O blocks, analog converters, and bus extenders. It also integrates with Series 90-70 PLCs, allowing cross-verification of I/O data between the monitor and central controllers to ensure system consistency.
The IC660HHM502 works with all Genius I/O modules, including discrete I/O blocks, analog converters, and bus extenders. It also integrates with Series 90-70 PLCs, allowing cross-verification of I/O data between the monitor and central controllers to ensure system consistency.
Rugged industrial design:
Rated for 0°C to 60°C operation and protected against water sprays, the monitor withstands harsh environments common in food processing (e.g., washdowns) and automotive assembly (e.g., welding sparks). Its durable housing resists accidental drops (up to 1 meter), ensuring reliability in high-traffic workspaces.
Rated for 0°C to 60°C operation and protected against water sprays, the monitor withstands harsh environments common in food processing (e.g., washdowns) and automotive assembly (e.g., welding sparks). Its durable housing resists accidental drops (up to 1 meter), ensuring reliability in high-traffic workspaces.
Application Areas
The GE IC660HHM502 excels in industries relying on GE’s Genius I/O systems:
- Manufacturing:
Used to configure robotic cell I/O modules during startup, troubleshoot conveyor sensor faults, and verify output signals to welding machines. Its portability allows technicians to address issues directly at the equipment, avoiding production line shutdowns. - Food and Beverage Processing:
Diagnoses communication errors between IC660EBD024 output blocks and filling valves, ensuring precise liquid dosing. Its dust resistance makes it suitable for dry ingredient handling areas. - Automotive Assembly:
Verifies sensor inputs on paint booth safety interlocks and adjusts analog output ranges on IC660BBR101 modules controlling robotic arm speeds. Reduces downtime during model changeovers by simplifying reconfiguration. - Water and Wastewater:
Monitors pump status signals from remote IC660EBD110P input blocks and calibrates level transmitter inputs on IC660BBA101 modules. Its battery operation enables diagnostics in outdoor pump stations without power access.
Specific applications include commissioning new Genius systems, resolving intermittent sensor faults, and performing routine health checks on I/O modules during scheduled maintenance.
Related Products
- GE IC660EBD110P (Genius Discrete Input Block):
A 16-channel input module frequently diagnosed using the IC660HHM502, which reads sensor statuses and identifies wiring faults. - GE IC660BBA101 (Genius Analog Input Block):
An analog converter configured via the IC660HHM502 to set input ranges (4–20 mA or 0–10 V) and calibrate sensor signals. - GE IC693BEM331 (Genius Bus Controller):
A central communication hub monitored by the IC660HHM502 to check bus health, module connections, and data transmission rates. - GE IC660ELB922 (Genius Bus Extender):
A range extender whose communication status is verified using the IC660HHM502 to ensure signal integrity in large facilities. - GE IC660PWR100 (Genius Power Supply):
A power module whose voltage outputs and load status are checked via the IC660HHM502 during preventive maintenance. - GE IC693CPU363 (Series 90-30 PLC):
A controller that works with the IC660HHM502 to cross-verify I/O data, ensuring consistency between the PLC and distributed modules. - GE IC660HHM501 (Genius Handheld Monitor):
A predecessor model with similar functionality but lacking multilingual support and advanced diagnostic features of the IC660HHM502.
Installation and Maintenance
Pre-installation preparations:
Ensure the IC660HHM502 is powered (fresh internal battery or 115/230 V AC adapter) and that the IC660HHC005 interface cable is undamaged. Verify compatibility with the target module (e.g., IC660EBD110P or IC660BBA101) using GE’s compatibility chart. Connect the monitor to the module’s service port, ensuring a secure fit to prevent communication drops. Power on the device and select the appropriate module type from the menu to begin diagnostics.
Ensure the IC660HHM502 is powered (fresh internal battery or 115/230 V AC adapter) and that the IC660HHC005 interface cable is undamaged. Verify compatibility with the target module (e.g., IC660EBD110P or IC660BBA101) using GE’s compatibility chart. Connect the monitor to the module’s service port, ensuring a secure fit to prevent communication drops. Power on the device and select the appropriate module type from the menu to begin diagnostics.
Maintenance suggestions:
Replace the internal battery when low alerts appear to avoid data loss during diagnostics. Clean the LCD screen with a soft, dry cloth to maintain visibility—avoid harsh chemicals that may damage the display. Store the IC660HHM502 in its protective case when not in use, at 10–30°C with <60% humidity, to prevent internal component degradation. Calibrate the device annually using GE’s calibration tool to ensure accurate data reading, especially for analog module diagnostics. Inspect the IC660HHC005 cable quarterly for fraying, replacing it if damaged to maintain reliable connections.
Replace the internal battery when low alerts appear to avoid data loss during diagnostics. Clean the LCD screen with a soft, dry cloth to maintain visibility—avoid harsh chemicals that may damage the display. Store the IC660HHM502 in its protective case when not in use, at 10–30°C with <60% humidity, to prevent internal component degradation. Calibrate the device annually using GE’s calibration tool to ensure accurate data reading, especially for analog module diagnostics. Inspect the IC660HHC005 cable quarterly for fraying, replacing it if damaged to maintain reliable connections.
Product Guarantee
Our company offers a one-year quality warranty service for the IC660HHM502, covering hardware malfunctions not caused by human factors. During the warranty period, if the product shows abnormal performance or functional failure, we will provide replacement services. In addition, for discontinued models or urgent demands, relying on our global supply chain network, we can quickly respond to customers’ procurement needs for scarce spare parts, and provide reliable services to support the continuous and stable operation of industrial systems.
As a leading enterprise in the industrial control industry, established in 2007, we have 17 years of experience. We are an import and export trade distribution company, mainly selling major brands of industrial control parts, with many unpopular discontinued models and a large stock. Our supply channel advantages ensure a large number of in-stock items, meeting customers’ urgent needs for spare parts. We distribute PLC modules, DCS cards, ESD system cards, and more, with a focus on reliable service and timely delivery.
For inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
