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GE IC660EBD024 Genius Electric Discrete Output Module
Product Overview
The GE IC660EBD024 is a high-performance discrete output module designed for GE’s Genius I/O series, a versatile platform in industrial automation that connects programmable logic controllers (PLCs) to field actuators such as solenoids, relays, and indicator lights. As part of the IC660 Series, this module converts digital commands from PLCs into actionable signals, enabling precise control of machinery and processes in manufacturing, automotive, and packaging industries.
Featuring 16 isolated discrete output channels, the GE IC660EBD024 operates on 24 V DC output voltage, making it compatible with standard industrial actuators. Its sinking output configuration (current flows into the module) ensures flexible wiring, while 1500 Vrms galvanic isolation between channels and the backplane protects sensitive control systems from voltage spikes and electromagnetic interference (EMI)—common in factories with heavy machinery or motor drives.
In automation systems, the IC660EBD024 integrates seamlessly with Genius bus controllers, communicating via the proprietary Genius bus to minimize latency. Its compact design fits into tight control cabinets, while rugged construction—including a metal housing and conformal coating—withstands extreme temperatures, vibration, and humidity. Though discontinued by GE, the GE IC660EBD024 remains essential for maintaining legacy systems, ensuring operational continuity in facilities where upgrading to newer platforms is impractical. By combining high channel density, reliable performance, and easy integration, the GE IC660EBD024 enhances control precision, reduces wiring complexity, and supports efficient industrial operations.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC660EBD024 |
| Manufacturer | GE |
| Product Type | Genius Electric Discrete Output Module |
| Series | IC660 (Genius I/O System) |
| Output Channels | 16 (isolated) |
| Output Voltage | 24 V DC |
| Output Configuration | Sinking (current flows into the module) |
| Isolation Rating | 1500 Vrms (input-to-ground, channel-to-channel) |
| Maximum Output Current | 1 A per channel; 8 A total per module |
| Physical Dimensions | 114.3 mm (H) × 177.8 mm (W) × 76.2 mm (D) |
| Weight | 0.6 kg |
| Operating Temperature | 0°C to 60°C |
| Storage Temperature | -40°C to 100°C |
| Humidity Tolerance | 5%–95% (non-condensing) |
| Certifications | CE, UL 508, CSA C22.2 No. 142 |
Main Features and Advantages
High channel density:
The IC660EBD024 offers 16 isolated output channels in a compact form factor, maximizing rack space efficiency in Genius I/O systems. This density is ideal for large-scale applications—such as automotive assembly lines—where dozens of actuators (e.g., robotic grippers, conveyor motors) require independent control, reducing the number of modules needed and lowering system costs.
The IC660EBD024 offers 16 isolated output channels in a compact form factor, maximizing rack space efficiency in Genius I/O systems. This density is ideal for large-scale applications—such as automotive assembly lines—where dozens of actuators (e.g., robotic grippers, conveyor motors) require independent control, reducing the number of modules needed and lowering system costs.
Reliable isolation:
With 1500 Vrms galvanic isolation between channels and the backplane, the module protects PLCs and field devices from voltage transients and ground loops, common in facilities with welding equipment or variable frequency drives. This isolation prevents cross-talk between channels, ensuring stable operation of critical actuators like emergency stop relays or valve solenoids.
With 1500 Vrms galvanic isolation between channels and the backplane, the module protects PLCs and field devices from voltage transients and ground loops, common in facilities with welding equipment or variable frequency drives. This isolation prevents cross-talk between channels, ensuring stable operation of critical actuators like emergency stop relays or valve solenoids.
Flexible wiring:
The sinking output configuration (current flows into the module) works with both PNP and NPN actuators, accommodating diverse field device types without external converters. This flexibility simplifies inventory management and reduces installation complexity in mixed-actuator environments.
The sinking output configuration (current flows into the module) works with both PNP and NPN actuators, accommodating diverse field device types without external converters. This flexibility simplifies inventory management and reduces installation complexity in mixed-actuator environments.
Rugged environmental design:
Rated for 0°C to 60°C operating temperatures and 5%–95% non-condensing humidity, the IC660EBD024 thrives in harsh industrial settings. Its conformal coating resists dust, moisture, and chemical exposure, ensuring reliability in food processing plants with washdowns or foundries with high ambient heat.
Rated for 0°C to 60°C operating temperatures and 5%–95% non-condensing humidity, the IC660EBD024 thrives in harsh industrial settings. Its conformal coating resists dust, moisture, and chemical exposure, ensuring reliability in food processing plants with washdowns or foundries with high ambient heat.
Seamless Genius integration:
Designed for the Genius I/O series, the module communicates via the Genius bus, a high-speed network that connects distributed I/O blocks to PLCs like the IC693CPU363. This integration enables centralized monitoring and configuration, with commands transmitted to actuators with minimal latency—critical for time-sensitive processes like bottle filling or part sorting.
Designed for the Genius I/O series, the module communicates via the Genius bus, a high-speed network that connects distributed I/O blocks to PLCs like the IC693CPU363. This integration enables centralized monitoring and configuration, with commands transmitted to actuators with minimal latency—critical for time-sensitive processes like bottle filling or part sorting.
Diagnostic capabilities:
Onboard diagnostics monitor output status, wiring integrity, and power conditions, alerting operators to faults (e.g., short circuits, overcurrent) via front-panel LEDs and system logs. This proactive fault detection reduces mean time to repair (MTTR), minimizing unplanned downtime in critical processes.
Onboard diagnostics monitor output status, wiring integrity, and power conditions, alerting operators to faults (e.g., short circuits, overcurrent) via front-panel LEDs and system logs. This proactive fault detection reduces mean time to repair (MTTR), minimizing unplanned downtime in critical processes.
Application Areas
The GE IC660EBD024 excels in industries requiring precise discrete actuation:
- Manufacturing:
Controls robotic grippers in automotive assembly lines, conveyor belt motors in electronics plants, and solenoid valves in plastic molding machines. Its 16 channels manage multiple actuators in compact workcells, ensuring synchronized operation. - Food and Beverage Processing:
Operates filling valves, labeling machines, and conveyor diverters. Its rugged design withstands frequent washdowns with caustic cleaners, maintaining performance in hygienic environments where cleanliness is critical. - Packaging:
Regulates sealing jaws, carton erectors, and palletizer motors. Fast response times ensure accurate timing in high-speed packaging lines, reducing product waste from misaligned seals or misplaced labels. - Material Handling:
Activates stop/start relays for conveyors, elevator motors in warehouses, and sorting diverters in distribution centers. Isolation features protect against electrical noise from nearby motors, ensuring reliable operation of material flow systems.
Specific applications include controlling valve manifolds in dairy processing, actuating robotic welders in automotive plants, and managing bottle capping machines in beverage production.
Related Products
- GE IC660EBD110P (Genius Discrete Input Module):
A 16-channel discrete input module that pairs with the IC660EBD024 to form complete I/O systems, monitoring sensors (e.g., limit switches) and sending signals to the PLC for output adjustments. - GE IC693BEM331 (Genius Bus Controller):
Manages communication between the IC660EBD024 and Series 90-30 PLCs, enabling centralized control of distributed I/O blocks via the Genius bus. - GE IC693PWR321 (Series 90-30 Power Supply):
Provides 24 V DC power to the IC660EBD024 and other Genius modules, ensuring stable operation in fluctuating mains environments. - GE IC660ELB922 (Genius Bus Extender):
Extends the Genius bus range by 500 m, allowing the IC660EBD024 to control actuators in remote areas (e.g., warehouse conveyor ends) while maintaining signal integrity. - GE IC660MDL753 (Genius Digital Output Module):
An 8-channel variant with higher current capacity (2 A per channel), suitable for heavy-duty actuators like hydraulic valves. Complements the IC660EBD024 in mixed-load systems. - GE IC695MDL645 (PACSystems RX3i Digital Input Module):
A modern alternative for facilities upgrading from Genius systems, compatible with the IC660EBD024 during transition phases to maintain operational continuity.
Installation and Maintenance
Pre-installation preparations:
Ensure the mounting surface (DIN rail or panel) is clean, grounded, and within the 0°C to 60°C operating range. Verify compatibility with the Genius bus controller (e.g., IC693BEM331) and target actuators (24 V DC, sinking input type). Connect shielded twisted-pair cables from the module’s terminals to actuators, routing them away from high-voltage lines to minimize EMI. Apply 24 V DC power via a compatible supply (e.g., IC693PWR321) and configure output addresses using GE’s Proficy Machine Edition software to avoid conflicts on the Genius bus.
Ensure the mounting surface (DIN rail or panel) is clean, grounded, and within the 0°C to 60°C operating range. Verify compatibility with the Genius bus controller (e.g., IC693BEM331) and target actuators (24 V DC, sinking input type). Connect shielded twisted-pair cables from the module’s terminals to actuators, routing them away from high-voltage lines to minimize EMI. Apply 24 V DC power via a compatible supply (e.g., IC693PWR321) and configure output addresses using GE’s Proficy Machine Edition software to avoid conflicts on the Genius bus.
Maintenance suggestions:
Perform quarterly visual inspections to check for loose terminal connections or damaged cables. Clean dust from module vents biannually with compressed air, especially in dusty environments like foundries, to prevent overheating. Test output channels annually using a multimeter to confirm 24 V DC output under load, ensuring consistent actuator performance. Monitor diagnostic LEDs for fault indicators (e.g., red for overcurrent) and address issues promptly—such as replacing a shorted solenoid—to avoid damage to the IC660EBD024. Store spare modules in anti-static packaging at 10–30°C with <60% humidity, testing functionality yearly to ensure readiness for replacement.
Perform quarterly visual inspections to check for loose terminal connections or damaged cables. Clean dust from module vents biannually with compressed air, especially in dusty environments like foundries, to prevent overheating. Test output channels annually using a multimeter to confirm 24 V DC output under load, ensuring consistent actuator performance. Monitor diagnostic LEDs for fault indicators (e.g., red for overcurrent) and address issues promptly—such as replacing a shorted solenoid—to avoid damage to the IC660EBD024. Store spare modules in anti-static packaging at 10–30°C with <60% humidity, testing functionality yearly to ensure readiness for replacement.
Product Guarantee
Our company offers a one-year quality warranty service for the IC660EBD024, covering hardware malfunctions not caused by human factors. During the warranty period, if the product shows abnormal performance or functional failure, we will provide replacement services. In addition, for discontinued models or urgent demands, relying on our global supply chain network, we can quickly respond to customers’ procurement needs for scarce spare parts, and provide reliable services to support the continuous and stable operation of industrial systems.
As a leading enterprise in the industrial control industry, established in 2007, we have 17 years of experience. We are an import and export trade distribution company, mainly selling major brands of industrial control parts, with many unpopular discontinued models and a large stock. Our company has the advantage of supply channels, with a large number of spot items to meet the needs of customers anxious to find spare parts. Our main business includes the distribution and trade of PLC modules, DCS cards, ESD system cards, vibration monitoring system cards, turbine control system modules, gas generator spare parts, instruments, and more, with a focus on reliable service and timely delivery.
For inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
