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Honeywell CC-PUIO31 | Process Universal Input/Output Module | CC-HCN911

Original price was: $4,800.00.Current price is: $4,591.00.

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Description

Honeywell CC-PUIO31 Process Universal Input/Output Module

Product OverviewHoneywell CC-PUIO31

The Honeywell CC-PUIO31 is a high-performance Process Universal Input/Output Module designed for industrial automation systems, serving as a critical component of Honeywell’s Experion PKS (Process Knowledge System). Engineered to handle a wide range of analog and digital signals, this module enables seamless integration between field devices (such as transmitters, valves, and sensors) and the distributed control system (DCS), ensuring real-time data exchange and precise process control. As part of the C300 I/O family, the CC-PUIO31 supports up to 16 channels of configurable inputs and outputs, making it ideal for complex industrial environments in oil & gas, chemical processing, power generation, and pharmaceutical manufacturing.

 

The Honeywell CC-PUIO31 stands out for its versatility, allowing each channel to be individually configured as analog input (AI), analog output (AO), digital input (DI), or digital output (DO), with support for advanced functions like temperature measurement (RTD/thermocouple) and pulse counting. Its rugged design features built-in surge protection and galvanic isolation (250 V AC/DC), ensuring reliable operation in harsh conditions with high electromagnetic interference. The module’s hot-swappable capability minimizes downtime during maintenance, while compatibility with Honeywell’s Pro-Watch and Uniformance software suites enhances system scalability and data management.

 

In the Experion PKS ecosystem, the CC-PUIO31 acts as a bridge between the physical process and the control layer, providing accurate signal conditioning and diagnostic feedback. Its modular architecture facilitates easy expansion of I/O capacity in existing systems, reducing the need for custom engineering and lowering total cost of ownership. By combining flexibility, reliability, and advanced diagnostics, this module empowers operators to optimize process efficiency, enhance safety, and maintain regulatory compliance across diverse industrial applications.

Technical SpecificationsHoneywell CC-PUIO31

Parameter Name Parameter Value
Product Model CC-PUIO31
Manufacturer Honeywell
Product Type Universal I/O Module
Platform Experion PKS C300
Channels 16 configurable (AI/AO/DI/DO)
Input Types 4–20 mA, 0–10 V DC, RTD, thermocouple, dry/wet contacts
Output Types 4–20 mA, 0–10 V DC, relay contacts (24 V DC/30 V AC)
Isolation Galvanic (250 V AC/DC per channel)
Power Supply 24 V DC ±15% (module), 110–240 V AC (optional for relay outputs)
Physical Dimensions 101.6 mm (H) × 177.8 mm (W) × 76.2 mm (D)
Weight 1.2 kg
Operating Temperature -40°C to +70°C
Mounting Rack-mounted in C300 chassis
Certifications CE, FM, CSA, ATEX (for hazardous areas)
Honeywell CC-PUIO31

Honeywell CC-PUIO31

Key Features and AdvantagesHoneywell CC-PUIO31

Configurable Multifunction Channels: The CC-PUIO31 offers unparalleled flexibility, with each channel independently configurable for AI, AO, DI, or DO. This eliminates the need for multiple specialized modules, simplifying inventory management and reducing hardware costs. For example, a single module can simultaneously monitor temperature via RTD inputs and control valve positions through 4–20 mA outputs.

 

Advanced Signal Conditioning: Built-in signal conditioning algorithms ensure accurate data acquisition, including linearization for thermocouples, RTD linearization, and noise filtering for analog signals. This precision is critical in applications requiring tight control tolerances, such as pharmaceutical batch processing or refinery distillation columns.

 

Rugged Industrial Design: The module’s robust enclosure and conformal coating protect against dust, moisture, and vibration, while its wide temperature range supports deployment in extreme environments, from arctic LNG plants to tropical chemical facilities. Galvanic isolation per channel prevents ground loops and voltage surges, enhancing system stability.

 

Hot-Swap Capability: The CC-PUIO31 supports hot swapping, allowing replacement or reconfiguration without powering down the system. This feature is invaluable in continuous processes where downtime must be minimized, such as power plant boiler control or pipeline monitoring.

 

Seamless Integration with Experion PKS: As part of Honeywell’s integrated automation platform, the module interfaces seamlessly with C300 controllers, HMIs, and historian systems. Its plug-and-play compatibility reduces commissioning time, while built-in diagnostics (via LED indicators and software alerts) enable proactive maintenance and rapid fault resolution.

Honeywell CC-PUIO31

Honeywell CC-PUIO31

Application AreasHoneywell CC-PUIO31

The Honeywell CC-PUIO31 is deployed across industries that demand flexible and reliable I/O solutions:

 

  • Oil & Gas: Monitors pressure, flow, and level in upstream wellheads, midstream pipelines, and downstream refineries. Controls emergency shutdown valves (ESD) and adjusts pump speeds in real time to optimize throughput.
  • Chemical Processing: Manages reactor temperature and pressure via analog inputs, while digital outputs control agitators and batch valves. Supports compliance with ISO 13485 and other regulatory standards in specialty chemical production.
  • Power Generation: Integrates with turbine control systems to monitor vibration (AI) and manage auxiliary equipment (DO), such as cooling fans and generator circuit breakers. Enables seamless coordination with SCADA systems for grid balancing.
  • Water/Wastewater Treatment: Controls pump 启停 (DO) based on 液位 (AI) measurements, ensuring efficient water distribution and wastewater treatment. Supports remote monitoring via Modbus gateway integration.

 

Specific applications include:

 

  • Batch Process Automation: Configures channels as both analog inputs (for temperature/production) and digital outputs (for valve sequencing) in pharmaceutical or food processing lines.
  • Condition Monitoring: Uses analog inputs to collect vibration data from accelerometers, enabling predictive maintenance of rotating equipment like motors and compressors.
  • Safety Systems Integration: Works with Honeywell’s Safety Manager to provide fail-safe I/O for safety instrumented systems (SIS), ensuring compliance with IEC 61508.

Related ProductsHoneywell CC-PUIO31

  1. CC-PAI03 (Analog Input Module): A dedicated 16-channel AI module for high-accuracy temperature and process variable monitoring, complementary to the CC-PUIO31 in mixed-signal systems.
  2. CC-PDO32 (Digital Output Module): A 32-channel DO module for large-scale discrete control, ideal for expanding the CC-PUIO31’s output capacity in complex automation setups.
  3. C300 Controller: The core processing unit of Experion PKS, which communicates with the CC-PUIO31 via proprietary Ethernet, enabling real-time control and data logging.
  4. FTA-CC-PUIO31 (Field Termination Assembly): A pre-wired terminal block that simplifies field wiring for the CC-PUIO31, reducing installation time and minimizing errors.
  5. PM-PS24-40 (Power Supply): A redundant 24 V DC power supply for C300 racks, ensuring uninterrupted operation of the CC-PUIO31 in mission-critical applications.
  6. HM-2000 HMI: Honeywell’s human-machine interface, which visualizes data from the CC-PUIO31 and enables operator interaction with the control system.
  7. CM-6000 Communication Module: Enables integration of the CC-PUIO31 with third-party systems via Profibus DP or Ethernet/IP, expanding its utility in hybrid automation environments.
    Honeywell CC-PUIO31

    Honeywell CC-PUIO31

Installation and MaintenanceHoneywell CC-PUIO31

Installation Preparation:
Before installing the Honeywell CC-PUIO31, ensure the C300 rack is properly grounded and powered. Mount the module in an available slot, securing it with the provided screws. Connect field devices using shielded cables, terminating signals on the compatible field termination assembly (FTA). Use Honeywell’s Experion Configuration Studio to configure channel types, calibration parameters, and alarm limits. Verify network connectivity between the module and the C300 controller via the system’s diagnostic tools.

 

Maintenance Recommendations:

 

  • Routine Checks: Perform monthly visual inspections to confirm LED status (e.g., power, communication, and channel health). Clean the module’s vents with compressed air to prevent dust buildup that could affect heat dissipation.
  • Calibration: Annually calibrate analog channels using a certified calibration tool, comparing module readings against a reference standard. Document results for audit compliance.
  • Firmware Updates: Periodically update the module’s firmware through Experion’s software platform to access new features and security patches. Back up all configurations prior to updating to prevent data loss.
  • Spare Parts Management: Store spare CC-PUIO31 modules in anti-static packaging at ambient temperature (15–30°C) with low humidity. Rotate inventory to ensure shelf life and test spares annually in a simulated environment.
    Honeywell CC-PUIO31

    Honeywell CC-PUIO31

Product WarrantyHoneywell CC-PUIO31

Our company provides a 12-month quality warranty for the Honeywell CC-PUIO31, covering defects in materials and workmanship under normal use. In the event of hardware failure, we offer prompt replacement services to minimize operational disruption. For legacy or discontinued models, our global supply chain expertise ensures access to rare components, supporting quick turnaround for urgent requirements. Our technical support team is available 24/7 to assist with installation, troubleshooting, and system optimization, delivering tailored solutions to keep your automation systems running at peak performance.