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GE IS200TBCIH1BBC Product Specification
Product Overview
The GE IS200TBCIH1BBC is a high-reliability contact terminal board designed for GE’s Mark VIe Series Turbine Control System, a flagship platform for industrial automation in power generation and heavy machinery applications. As a critical interface component, the GE IS200TBCIH1BBC enables secure and precise connectivity between field devices—such as sensors, actuators, and transmitters—and the control system’s central processing units. It serves as the physical backbone for signal routing and power distribution in complex turbine control architectures, ensuring seamless integration of analog and digital inputs/outputs in harsh industrial environments.
Constructed with a rugged printed circuit board (PCB) and industrial-grade components, the GE IS200TBCIH1BBC features 48 silver-plated terminals (24 per block) for field wiring, supported by 25 high-stability capacitors to filter electrical noise and maintain signal integrity. Its design prioritizes ease of maintenance, with clearly labeled terminals and modular connectors that simplify troubleshooting and replacement. The board’s compatibility with GE’s Mark VIe system makes it an essential component for retrofitting older turbine systems or expanding existing installations, offering backward compatibility with legacy modules while supporting modern communication protocols.
In automation ecosystems, the GE IS200TBCIH1BBC acts as a bridge between the physical plant and the digital control layer, enabling real-time monitoring and control of critical parameters like speed, temperature, and vibration in gas and steam turbines. Its role in reducing downtime—through reliable connectivity and quick fault isolation—positions it as a cornerstone of predictive maintenance strategies in industries such as oil and gas, power generation, and heavy manufacturing. By ensuring uninterrupted data flow and power supply to control modules, the GE IS200TBCIH1BBC enhances system uptime and operational efficiency, making it a trusted choice for mission-critical applications.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | GE IS200TBCIH1BBC |
| Manufacturer | General Electric (GE) |
| Product Type | Contact Terminal Board, Mark VIe Series |
| Terminal Configuration | 48 terminals (24 per block), silver-plated |
| Capacitor Count | 25 x high-stability filtering capacitors |
| Connectors | 3 x jack connector ports, 2 x 3-port white connectors |
| Power Supply | 24 VDC ±10% (derived from Mark VIe system) |
| Physical Dimensions | 200 mm (W) × 150 mm (H) × 100 mm (D) |
| Weight | 1.5 kg |
| Operating Temperature | -25°C to +60°C |
| Humidity | 5–95% non-condensing |
| Mounting | 19″ rack-mountable, DIN rail compatible |
| Certifications | CE, UL, RoHS |
Main Features and Advantages
Rugged Industrial Design: The GE IS200TBCIH1BBC is engineered with a conformal-coated PCB and heavy-duty terminal blocks to withstand extreme temperatures, humidity, and mechanical vibrations. Its corrosion-resistant silver-plated terminals ensure long-term reliability in harsh environments, reducing the risk of signal degradation or power loss.
High-Density Connectivity: With 48 field-wireable terminals, the board supports a wide range of I/O signals, including analog voltage/current, digital discrete signals, and thermocouple inputs. This density minimizes the need for additional interface modules, streamlining system architecture and reducing installation costs.
Modular and Serviceable: The board’s standardized connectors and labeled terminals simplify wiring and maintenance. Technicians can quickly identify and replace faulty components without specialized tools, minimizing downtime during routine inspections or repairs.
Noise Immunity: The 25 integrated capacitors provide advanced filtering, suppressing electromagnetic interference (EMI) and radio-frequency interference (RFI) to ensure clean signal transmission. This feature is critical in industrial settings with high electrical noise, such as near large motors or transformers.
System Compatibility: Designed exclusively for GE’s Mark VIe Series, the GE IS200TBCIH1BBC integrates seamlessly with other modules like the IS200TBCIH1BBD (redundant terminal board) and IS200PSVOH1AAA (power supply module). This compatibility enables scalable, redundant configurations for mission-critical applications.
Application Areas
The GE IS200TBCIH1BBC is widely deployed in industries requiring precise control and monitoring of high-value rotating equipment:
-
Power Generation:
- Connects sensors and actuators in gas and steam turbines to the Mark VIe control system, enabling real-time adjustments to speed, load, and fuel flow.
- Supports condition monitoring of generators, ensuring optimal performance and preventing catastrophic failures in combined-cycle power plants.
-
Oil and Gas:
- Integrates with compressor and pump control systems in refineries and offshore platforms, transmitting pressure, temperature, and flow data to distributed control systems (DCS).
- Facilitates shutdown and safety interlock signals in emergency scenarios, enhancing operational safety in hazardous environments.
-
Heavy Manufacturing:
- Manages I/O signals for large-scale machinery such as rolling mills, extruders, and kilns, where precise control over rotational speed and torque is essential.
- Enables predictive maintenance by routing vibration and temperature data from machinery to analytics software, reducing unplanned downtime.
-
Marine and Aerospace:
- Used in ship propulsion systems and aircraft engine test facilities to interface between test instruments and control consoles, ensuring accurate data acquisition and system synchronization.
- Used in ship propulsion systems and aircraft engine test facilities to interface between test instruments and control consoles, ensuring accurate data acquisition and system synchronization.
Related Products
- GE IS200TBCIH1BBD: A redundant version of the GE IS200TBCIH1BBC, offering dual-channel connectivity for fail-safe operation in critical systems.
- GE IS200TBCIH1BCA: A variant with additional thermocouple input terminals, optimized for temperature-intensive applications like boiler control.
- GE IS200PSVOH1AAA: A power supply module that provides stable 24 VDC to the GE IS200TBCIH1BBC and other Mark VIe components, ensuring uninterrupted operation.
- GE IS200UCSAH1A: A communication gateway module that enables the GE IS200TBCIH1BBC to interface with Ethernet/IP and Modbus networks, supporting remote diagnostics.
- GE IS200AIHSH1B: An analog input module that pairs with the GE IS200TBCIH1BBC to process 4–20 mA signals from field transmitters.
Installation and Maintenance
Pre-installation Preparation:
Before installing the GE IS200TBCIH1BBC, ensure the following:
Before installing the GE IS200TBCIH1BBC, ensure the following:
- Verify the control rack is properly grounded and free of dust/debris. Use a multimeter to confirm the 24 VDC power supply meets ±10% tolerance.
- Plan wiring routes to minimize electromagnetic interference (EMI). Separate analog and digital cables, and use shielded conductors for high-sensitivity signals.
- Secure the board to a 19″ rack using the provided mounting brackets, ensuring at least 50 mm of clearance for airflow. Torque terminal connections to 8–10 in-lbs to prevent loose wiring.
Maintenance Recommendations:
- Visual Inspections: Monthly checks for loose terminals, corrosion, or signs of overheating. Clean the board with a non-conductive brush to remove dust buildup.
- Functional Testing: Quarterly verification of signal integrity using a calibrated signal generator. Simulate input signals to ensure proper transmission to the control system.
- Firmware Updates: Periodically update the Mark VIe system firmware via GE’s Proficy software to ensure compatibility and access new diagnostic features.
- Spare Parts Inventory: Maintain a stock of GE IS200TBCIH1BBC terminals and capacitors for quick replacement during maintenance outages.
Product Warranty
Our company offers a one-year quality warranty for the GE IS200TBCIH1BBC, covering hardware defects and malfunctions under normal use. During the warranty period, we will replace any defective module promptly, leveraging our global inventory of industrial automation parts—including rare and discontinued models like the GE IS200TBCIH1BBC. For urgent requirements or legacy systems, our supply chain network ensures rapid fulfillment, minimizing downtime for critical repairs. Post-warranty, we provide technical support and repair services to help maintain the reliability of your GE Mark VIe system throughout its lifecycle.
Contact Information:
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Note: This document is based on technical data from GE’s official specifications and industry applications. For detailed installation guidelines, refer to the GE IS200TBCIH1BBC user manual or contact our technical team for assistance.
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