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GE IS200TBAIH1CCC Mark VIe Terminal Block Interface Module
Product Overview
The GE IS200TBAIH1CCC is a high-reliability Terminal Block Interface Module designed as a critical connectivity component for GE’s Mark VIe distributed control system (DCS), catering to industrial automation and turbine control applications. Engineered to bridge field instruments with control modules, this module serves as the physical interface for signal termination and conditioning in power generation, oil & gas, and manufacturing environments. As part of the IS200 Series for Mark VIe, the IS200TBAIH1CCC ensures seamless integration between field devices (e.g., sensors, actuators) and the control platform, enabling reliable data transmission and control signal distribution.
Featuring a rugged industrial design, the GE IS200TBAIH1CCC supports multiple signal types, including analog inputs/outputs and digital signals, with configurable terminal blocks for easy wiring. Its modular construction allows quick replacement without disrupting system operation, while built-in surge protection safeguards against electrical transients. The module’s compatibility with GE’s Proficy software suite enables remote diagnostics and configuration, reducing maintenance downtime. With a wide operating temperature range (-40°C to +85°C) and compliance with industry standards (e.g., IEC 61131-2), the IS200TBAIH1CCC delivers consistent performance in harsh industrial settings, including high vibration and electromagnetic interference environments.
In automation ecosystems, the IS200TBAIH1CCC plays a pivotal role in organizing field wiring and signal conditioning, enhancing system reliability and maintainability. Its standardized terminal block layout simplifies installation and reduces wiring errors, while color-coded terminals and clear labeling improve troubleshooting efficiency. By providing a robust interface between the control system and field devices, this module supports critical applications such as turbine control, process optimization, and machinery protection, making it an indispensable component of GE’s Mark VIe architecture.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IS200TBAIH1CCC |
| Manufacturer | GE |
| Product Type | Terminal Block Interface Module |
| Platform | Mark VIe |
| Signal Types | Analog (4–20 mA, 0–10 V DC), digital (dry contacts) |
| Terminal Configuration | 24 screw-down terminals (12 channels) |
| Voltage Rating | 250 V AC/DC maximum |
| Current Rating | 5 A per terminal |
| Physical Dimensions | 228.6 mm (H) × 177.8 mm (W) × 76.2 mm (D) |
| Weight | 1.2 kg |
| Operating Temperature | -40°C to +85°C |
| Mounting | Rack-mounted in Mark VIe enclosure |
| Protection Features | Surge protection, reverse polarity protection |
| Certifications | CE, UL, cUL |
Key Features and Advantages
Versatile Signal Handling: The IS200TBAIH1CCC supports a mix of analog and digital signals, eliminating the need for dedicated interface modules and reducing hardware complexity. This versatility makes it suitable for diverse industrial setups, from simple sensor networks to complex control loops.
Rugged and Reliable Design: Constructed with industrial-grade materials, the module withstands harsh environmental conditions, including vibration (up to 5 g), shock (30 g), and humidity (5–95% non-condensing). Its surge protection circuitry safeguards against voltage spikes, ensuring long-term reliability in demanding applications.
Easy Installation and Maintenance: The module’s plug-and-play design allows quick replacement without tools, while color-coded terminals and clear labeling simplify wiring and troubleshooting. This reduces installation time and minimizes human error, critical for maintaining system availability in 24/7 operations.
Modular System Integration: As part of the Mark VIe ecosystem, the IS200TBAIH1CCC integrates seamlessly with other GE modules (e.g., control processors, I/O cards), enabling scalable automation solutions. Its compatibility with Proficy software supports remote configuration and diagnostics, enhancing operational efficiency.
Enhanced Safety Features: Built-in reverse polarity protection and overcurrent safeguards prevent damage from wiring errors, while the isolated terminal blocks reduce the risk of cross-talk between signals, ensuring data integrity and system safety.
Application Areas
The GE IS200TBAIH1CCC is widely deployed in industries requiring reliable field connectivity:
- Power Generation: Connects sensors and actuators in steam turbines, gas generators, and boiler systems, enabling real-time monitoring and control of power production processes.
- Oil & Gas: Facilitates signal transmission in refineries, pipeline compression stations, and offshore platforms, supporting process control and safety instrumented systems (SIS).
- Manufacturing: Used in automotive, chemical, and food processing plants to interface between PLCs/DCS and field devices, ensuring precise control of production lines and quality assurance systems.
- Water/Wastewater Treatment: Manages signals from flow meters, level sensors, and control valves in treatment plants, optimizing process efficiency and regulatory compliance.
Specific applications include:
- Turbine Control Systems: Connects proximity probes, pressure transducers, and valve positioners to Mark VIe controllers for precise turbine speed and load regulation.
- Process Instrumentation: Terminates signals from transmitters and switches, enabling data acquisition and control in chemical reactors and distillation columns.
- Machine Safety Interfaces: Integrates emergency stop buttons and safety switches into control systems, ensuring rapid shutdown in hazardous situations.
Related Products
- IS200TBCHH1AA (Terminal Block Module): A basic terminal block variant without signal conditioning, compatible with the IS200TBAIH1CCC for simple wiring applications.
- IS200TCCVH1A (Turbine Control Module): A control processor module that works with the IS200TBAIH1CCC to manage turbine operations in power generation.
- IS200AIHSH1B (Analog Input Module): Captures analog signals from field devices, often paired with the IS200TBAIH1CCC for comprehensive data acquisition.
- IS200DOHSH1B (Digital Output Module): Sends control signals to actuators, connected via the IS200TBAIH1CCC for reliable field termination.
- IS200PWRCH1A (Power Supply Module): Provides redundant power to the Mark VIe rack, ensuring uninterrupted operation of the IS200TBAIH1CCC.
- IS200CBLCH1A (Communication Cable): High-reliability cable for connecting the IS200TBAIH1CCC to remote I/O racks, minimizing signal loss.
Installation and Maintenance
Pre-installation Preparations:
Before installing the GE IS200TBAIH1CCC, ensure the Mark VIe rack is properly grounded and powered. Verify the module’s compatibility with connected field devices (voltage/current ratings) and prepare shielded cables for signal wiring. Mount the module in the rack using the provided hardware, ensuring adequate spacing for heat dissipation. Use GE’s Proficy software to configure terminal assignments and signal types, and label wiring for easy identification during maintenance.
Before installing the GE IS200TBAIH1CCC, ensure the Mark VIe rack is properly grounded and powered. Verify the module’s compatibility with connected field devices (voltage/current ratings) and prepare shielded cables for signal wiring. Mount the module in the rack using the provided hardware, ensuring adequate spacing for heat dissipation. Use GE’s Proficy software to configure terminal assignments and signal types, and label wiring for easy identification during maintenance.
Maintenance Suggestions:
- Routine Inspections: Monthly visual checks for loose connections, damaged terminals, or signs of overheating. Use a multimeter to verify signal integrity and terminal voltage/current ratings.
- Cleaning: Quarterly cleaning of terminal blocks with compressed air to remove dust and debris, especially in dusty environments. Ensure the enclosure’s ventilation is unobstructed.
- Spare Parts Management: Store spare IS200TBAIH1CCC modules in static-free packaging at room temperature, testing them annually to ensure functionality. Rotate inventory to maintain reliability.
- Firmware Updates: Periodically update the module’s firmware via the Mark VIe controller to incorporate bug fixes and compatibility improvements, following GE’s recommended procedures.
Product Guarantee
Our company provides a 12-month quality warranty for the GE IS200TBAIH1CCC, covering hardware defects under normal use. In the event of terminal block failure or signal integrity issues, we offer prompt replacement services to minimize downtime. For legacy or urgent requirements, our global supply chain ensures rapid delivery of the IS200TBAIH1CCC and related spares. Our technical support team assists with installation, wiring, and troubleshooting, delivering reliable solutions to maintain your control system’s connectivity and performance.
For inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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