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GE IS200BPPBH2CAA Mark VIe Power Supply Module
Product Overview
The GE IS200BPPBH2CAA is a high-reliability Mark VIe Power Supply Module designed for critical industrial automation systems, serving as a core component of GE’s Mark VIe distributed control platform for turbines, generators, and heavy machinery. Engineered to deliver stable 24 V DC power with redundant capabilities, this module ensures uninterrupted operation of control systems in power generation, oil & gas, and manufacturing environments. As part of the IS200 Series, the IS200BPPBH2CAA integrates seamlessly with other Mark VIe components, such as CPU modules and I/O cards, providing a robust power infrastructure for mission-critical applications.
Featuring a rugged industrial design, the GE IS200BPPBH2CAA supports dual-input redundancy, allowing parallel connection with another power supply module to eliminate single points of failure. Its advanced voltage regulation circuitry maintains output stability within ±1% even during input fluctuations (85–264 V AC), while built-in overcurrent and overvoltage protection safeguards connected equipment. The module’s efficient power conversion (90% efficiency) reduces heat generation, and its conformal-coated PCBs protect against dust, moisture, and corrosive elements, ensuring reliability in harsh environments. With a compact form factor (177.8 mm × 76.2 mm × 228.6 mm) and rack-mounted design, the IS200BPPBH2CAA simplifies integration into existing control systems, minimizing space requirements in control panels.
In automation ecosystems, the IS200BPPBH2CAA serves as the power backbone for Mark VIe systems, converting incoming AC power to clean DC power for controllers, I/O modules, and field devices. Its compatibility with GE’s Proficy software enables real-time monitoring of power status and diagnostic feedback, while LED indicators provide visual confirmation of operational health. By combining high efficiency with fault-tolerant design, this module ensures continuous system operation, making it indispensable for industries where power interruptions could lead to safety hazards or production losses.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IS200BPPBH2CAA |
| Manufacturer | GE |
| Product Type | Power Supply Module |
| Platform | Mark VIe |
| Input Voltage | 85–264 V AC, 50/60 Hz |
| Output Voltage | 24 V DC ±1% |
| Output Power | 150 W |
| Efficiency | 90% at full load |
| Redundancy | Hot-swappable, parallel redundancy support |
| Physical Dimensions | 177.8 mm (W) × 76.2 mm (D) × 228.6 mm (H) |
| Weight | 1.8 kg |
| Operating Temperature | -40°C to +70°C |
| Mounting | Rack-mounted (19-inch standard) |
| Certifications | CE, UL, cUL, IEC 61508 |
Key Features and Advantages
Dual-Input Redundancy: The IS200BPPBH2CAA supports parallel connection with another power supply module, ensuring continuous operation if one unit fails. This redundancy is critical for 24/7 industrial processes where downtime is unacceptable.
High-Efficiency Power Conversion: With 90% energy efficiency, the module minimizes power loss and heat generation, reducing cooling requirements and operational costs. Its advanced switching topology maintains stable output under varying load conditions.
Robust Protection Mechanisms: Built-in overcurrent, overvoltage, and short-circuit protection safeguards the module and connected equipment from damage. Thermal shutdown functionality prevents overheating in extreme environments.
Wide Input Voltage Range: The module accommodates input voltages from 85 to 264 V AC, making it suitable for global applications with varying power grids. This flexibility eliminates the need for voltage converters or adapters.
Rugged Industrial Design: Conformal-coated circuitry and a metal enclosure protect the module from dust, moisture, and vibration, meeting rigorous industry standards (e.g., IEC 60068-2-6 for vibration resistance). The wide temperature range (-40°C to +70°C) ensures reliability in harsh environments.
Easy Integration and Monitoring: LED indicators for power status, fault detection, and load sharing simplify maintenance. The module’s compatibility with GE’s Proficy software allows remote monitoring of voltage, current, and temperature parameters.
Application Areas
The GE IS200BPPBH2CAA is essential for powering critical control systems across diverse industries:
- Power Generation: Supplies stable DC power to turbine control systems, generator excitation modules, and auxiliary equipment in thermal, hydro, and renewable energy plants, ensuring uninterrupted power production.
- Oil & Gas: Powers emergency shutdown (ESD) systems, compressor control modules, and pipeline monitoring equipment in offshore platforms, refineries, and midstream facilities, supporting safe and efficient operations.
- Manufacturing: Drives robotic control systems, conveyor networks, and quality control instruments in automotive, pharmaceutical, and food & beverage plants, maintaining production consistency.
- Water/Wastewater Treatment: Powers pumps, valves, and filtration system controllers, adapting to fluctuating demand while ensuring regulatory compliance.
Specific applications include:
- Turbine Control Systems: Provides reliable power to Mark VIe CPU modules and I/O cards, enabling precise speed and load regulation in steam and gas turbines.
- Safety Instrumented Systems (SIS): Supports fail-safe operation of ESD and fire & gas detection systems, meeting SIL 3 safety integrity requirements.
- Industrial Robotics: Powers control cabinets and motion controllers in high-speed manufacturing lines, ensuring accurate and repeatable robotic movements.
Related Products
- IS200BPPCH2CAA Power Supply Module: A higher-power variant (200 W) of the IS200BPPBH2CAA, suitable for systems with increased power demands.
- IS200TPSAH1CAA Temperature Power Supply: Supplies temperature-regulated power for sensitive sensor networks in Mark VIe systems.
- IS200VPWRH1CAA Redundancy Module: Enables seamless redundancy configuration for two IS200BPPBH2CAA modules, enhancing system reliability.
- IS200CPUXH1CAA Mark VIe CPU Module: Works in tandem with the IS200BPPBH2CAA to form the core of a Mark VIe control system.
- IS200TBDIH1CAA Digital Input Module: Integrates with the power supply to receive discrete signals from field devices, such as switches and sensors.
- IS200TBDAH1CAA Digital Output Module: Utilizes power from the IS200BPPBH2CAA to drive solenoids and relays in control applications.
- IS200ALGPH1CAA Analog Input Module: Requires stable power from the supply to accurately measure process variables like temperature and pressure.
Installation and Maintenance
Pre-installation Preparations:
Before installing the GE IS200BPPBH2CAA, ensure the control rack is properly grounded and ventilated. Verify the input voltage (85–264 V AC) and install redundant power modules if required. Mount the module in the rack using the provided brackets, leaving at least 25 mm of space for heat dissipation. Connect the input power cable to a dedicated circuit breaker and terminate the 24 V DC output to the Mark VIe backplane or distribution block, using stranded copper wires (minimum 14 AWG) for low resistance. Configure redundancy settings via the module’s dip switches if parallel operation is needed.
Before installing the GE IS200BPPBH2CAA, ensure the control rack is properly grounded and ventilated. Verify the input voltage (85–264 V AC) and install redundant power modules if required. Mount the module in the rack using the provided brackets, leaving at least 25 mm of space for heat dissipation. Connect the input power cable to a dedicated circuit breaker and terminate the 24 V DC output to the Mark VIe backplane or distribution block, using stranded copper wires (minimum 14 AWG) for low resistance. Configure redundancy settings via the module’s dip switches if parallel operation is needed.
Maintenance Suggestions:
- Routine Inspections: Monthly visual checks of LED indicators to confirm normal operation (green power light, no fault alarms). Use Proficy software to monitor output voltage and current, ensuring they remain within specifications.
- Cleaning: Quarterly cleaning of air vents with compressed air to prevent dust accumulation, which can cause overheating. Ensure the control room maintains a temperature below 40°C for optimal performance.
- Redundancy Testing: Annually simulate a power supply failure to verify seamless failover to the redundant module. Document test results to ensure compliance with safety standards.
- Component Replacement: Replace the module if LED indicators show persistent faults or output voltage deviates beyond ±1%. Keep spare IS200BPPBH2CAA modules in static-free packaging for rapid replacement.
Product Guarantee
Our company provides a 12-month quality warranty for the GE IS200BPPBH2CAA, covering hardware defects under normal use. In the event of unexpected failures, we offer prompt replacement services to minimize downtime. For legacy or discontinued models like the IS200BPPBH2CAA, our global supply chain network specializes in sourcing rare industrial control components, ensuring quick delivery for urgent needs. Our technical support team is available 24/7 to assist with installation, redundancy configuration, and troubleshooting, delivering reliable solutions to maintain your system’s power integrity.
For sales inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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