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GE IC800SSI216RD2-CE SSI Interface Module
Product Overview
The GE IC800SSI216RD2-CE is a high-reliability SSI Interface Module designed for industrial automation systems, serving as a critical component of GE’s 90-30/70 Series PLC platforms. Engineered to convert serial position data from absolute encoders into digital signals for processing by PLCs, this module ensures precise motion control and position monitoring in manufacturing, robotics, and material handling applications. As part of the IC800 Series, the IC800SSI216RD2-CE integrates seamlessly with GE’s I/O modules and CPU systems, enabling accurate positioning feedback for complex automation setups.
Featuring a rugged industrial design, the GE IC800SSI216RD2-CE supports up to 16 channels of synchronous serial interface (SSI) inputs, compatible with standard absolute encoders (10–24 V DC) for precise position tracking. Its advanced signal conditioning circuitry includes noise filtering and error checking, ensuring reliable data transmission even in high-vibration environments. The module’s LED indicators provide real-time status feedback for each channel, simplifying troubleshooting and maintenance. With a wide operating temperature range (-40°C to +70°C) and compliance with industry standards (CE, UL), the IC800SSI216RD2-CE is ideal for harsh industrial environments, such as automotive plants, packaging lines, and robotic cells.
In automation ecosystems, the IC800SSI216RD2-CE acts as the interface between mechanical position sensors and the control system, translating encoder outputs into usable data for PLCs. Its compatibility with GE’s Proficy software allows intuitive configuration of resolution, parity, and data format, reducing engineering time. By delivering high-fidelity position feedback, this module enhances the accuracy of robotic arms, conveyor systems, and CNC machines, making it indispensable for industries requiring precise motion control.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC800SSI216RD2-CE |
| Manufacturer | GE |
| Product Type | SSI Interface Module |
| Input Channels | 16 isolated SSI channels |
| Input Voltage | 10–24 V DC (encoder supply) |
| Data Rate | Up to 1 MHz |
| Resolution | Up to 24 bits per position word |
| Communication Protocol | SSI (synchronous serial interface) |
| Physical Dimensions | 101.6 mm (H) × 152.4 mm (W) × 127 mm (D) |
| Weight | 0.9 kg |
| Operating Temperature | -40°C to +70°C |
| Mounting | DIN rail or panel-mounted |
| Certifications | CE, UL |
Key Features and Advantages
High-Density Position Sensing: The IC800SSI216RD2-CE supports 16 SSI channels in a compact form factor, enabling simultaneous monitoring of multiple encoders in space-constrained control panels. This density is ideal for complex robotic systems or multi-axis machining centers.
Robust Signal Processing: Advanced noise filtering and error-checking algorithms ensure accurate position data even in environments with electromagnetic interference (EMI). The module’s galvanic isolation (500 V RMS) prevents ground loops, enhancing reliability in industrial settings.
Flexible Configuration: Users can configure data format (binary/gray code), parity, and clock frequency via GE’s Proficy software, adapting to various encoder types and application requirements. This flexibility reduces the need for custom hardware modifications.
Real-Time Diagnostics: LED indicators for each channel provide instant feedback on signal quality, power status, and communication errors. The module’s diagnostic interface allows real-time monitoring of encoder health, minimizing troubleshooting time.
Wide Compatibility: Compatible with most absolute encoders (10–24 V DC), the IC800SSI216RD2-CE integrates seamlessly with popular brands like Sick, Heidenhain, and Encoder Products Company, ensuring broad industry applicability.
Rugged Industrial Design: Built with a metal enclosure and conformal-coated circuitry, the module withstands vibration (up to 5 g), humidity (5–95% non-condensing), and temperature extremes, ensuring reliable performance in harsh environments.
Application Areas
The GE IC800SSI216RD2-CE is widely deployed in industries requiring precise position control:
- Manufacturing: Tracks the position of robotic arms, conveyor belts, and CNC machine axes in automotive, aerospace, and electronics production, ensuring assembly accuracy and process consistency.
- Material Handling: Monitors the movement of cranes, hoists, and automated guided vehicles (AGVs) in warehouses and logistics centers, optimizing route planning and load placement.
- Packaging: Controls the position of labeling heads, filling nozzles, and sealing mechanisms in high-speed packaging lines, maintaining product quality and production rates.
- Printing and Paper Processing: Maintains register accuracy in printing presses and paper cutting machines, ensuring consistent output in publishing and packaging industries.
- Robotics: Provides position feedback for multi-axis robotic systems in palletizing, pick-and-place, and welding applications, enhancing motion precision and repeatability.
Specific applications include:
- CNC Machine Tool Positioning: Converts encoder signals into position data for real-time feedback in milling, lathe, and grinding machines.
- Robotic Arm Calibration: Enables precise joint position monitoring in robotic arms, improving path accuracy and reducing cycle times.
- Web Handling Systems: Controls the tension and position of continuous materials (paper, film, fabric) in converting and packaging processes.
Related Products
- IC800SSI216RD1: A lower-cost variant with similar functionality, suitable for applications requiring fewer channels.
- IC693ALG390 Analog Input Module: Complements the IC800SSI216RD2-CE by providing analog data acquisition for mixed-signal control systems.
- IC697CPM790 CPU Module: High-performance processor for GE’s 90-70 Series, integrating with the IC800SSI216RD2-CE for complex motion control.
- IC693PWR321 Power Supply Module: Provides redundant 24 V DC power for the module, ensuring uninterrupted operation.
- IC693CBL301 Rack Cable: Connects the IC800SSI216RD2-CE to the CPU, ensuring reliable data transmission.
- IC800TBD216 Transistor Output Module: Works in tandem with the SSI module to drive actuators based on position feedback.
- IC693CHS392 Chassis: Houses the module and other I/O components, providing a structured control environment.
Installation and Maintenance
Pre-installation Preparations:
Before installing the GE IC800SSI216RD2-CE, ensure the control panel is properly grounded and ventilated. Verify the encoder power supply (10–24 V DC) and use shielded cables for SSI connections to minimize EMI. Mount the module on a DIN rail or panel using the provided hardware, leaving sufficient space for heat dissipation. Configure the module in GE’s Proficy software, setting encoder parameters (data rate, resolution) and assigning channel addresses.
Before installing the GE IC800SSI216RD2-CE, ensure the control panel is properly grounded and ventilated. Verify the encoder power supply (10–24 V DC) and use shielded cables for SSI connections to minimize EMI. Mount the module on a DIN rail or panel using the provided hardware, leaving sufficient space for heat dissipation. Configure the module in GE’s Proficy software, setting encoder parameters (data rate, resolution) and assigning channel addresses.
Maintenance Suggestions:
- Routine Checks: Monthly visual inspections of LED indicators to ensure all channels are active and error-free. Use Proficy software to review channel diagnostics for signal quality issues.
- Cleaning: Quarterly cleaning of the module’s vents and enclosure to prevent dust accumulation, which can lead to overheating.
- Encoder Calibration: Annually calibrate encoders connected to the IC800SSI216RD2-CE to maintain position accuracy. Compare encoder outputs against reference standards and adjust as needed.
- Firmware Updates: Periodically update the module’s firmware to incorporate bug fixes, following GE’s guidelines to avoid configuration loss.
Product Guarantee
Our company provides a 12-month quality warranty for the GE IC800SSI216RD2-CE, covering hardware defects under normal use. In the event of performance issues, such as signal loss or channel failure, we offer prompt replacement services to minimize downtime. For discontinued models like the IC800SSI216RD2-CE, our global supply chain network specializes in sourcing rare industrial components, ensuring quick delivery for urgent needs. Our technical support team is available 24/7 to assist with installation, configuration, and troubleshooting, delivering reliable solutions to maintain your automation system’s precision and reliability.
For sales inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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