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GE IC754CSL12CTD Product Specification
Product Overview
The GE IC754CSL12CTD is a high-reliability communication service module designed for GE’s 90-70 Series Programmable Logic Controller (PLC) platform. Engineered to facilitate seamless data exchange in industrial automation systems, the GE IC754CSL12CTD serves as a critical interface for connecting PLCs with remote I/O devices, human-machine interfaces (HMIs), and supervisory control systems. As part of GE’s advanced control portfolio, this module supports multiple communication protocols, making it ideal for complex industrial environments in sectors like manufacturing, power generation, and oil and gas where reliable connectivity is essential.
The GE IC754CSL12CTD integrates dual RS-232/485 ports and an Ethernet interface, enabling simultaneous communication with legacy serial devices and modern network infrastructures. It features a 32-bit microprocessor for high-speed data processing and 16 MB of flash memory for program storage, ensuring efficient handling of the most demanding communication tasks. The module’s rugged metal enclosure (178 mm × 102 mm × 254 mm) and 1.8 kg weight make it suitable for harsh industrial settings, while its hot-swappable design allows maintenance without system shutdowns, enhancing operational continuity.
In automation architectures, the GE IC754CSL12CTD acts as a protocol translator, converting between standards like Modbus RTU, DF1, and Ethernet/IP to enable interoperability across diverse devices. Its built-in diagnostic tools monitor network health in real time, alerting operators to connectivity issues and minimizing downtime. By combining robust hardware with flexible software configuration, the module empowers engineers to build scalable, fault-tolerant control systems that adapt to evolving industrial needs.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | GE IC754CSL12CTD |
| Manufacturer | General Electric (GE) |
| Product Type | Communication Service Module |
| Communication Ports | 2 × RS-232/485, 1 × 10/100BaseT Ethernet |
| Supported Protocols | Modbus RTU, DF1, Ethernet/IP, TCP/IP, UDP |
| Processor | 32-bit microprocessor |
| Memory | 16 MB flash, 8 MB SRAM |
| Power Supply | 24 VDC ±10% |
| Physical Dimensions | 178 mm (W) × 102 mm (H) × 254 mm (D) |
| Weight | 1.8 kg |
| Operating Temperature | 0°C to +60°C |
| Humidity | 5–95% non-condensing |
| Certifications | CE, UL |
Main Features and Advantages
Multi-Protocol Connectivity: The GE IC754CSL12CTD supports simultaneous operation of Modbus, DF1, and Ethernet/IP protocols, eliminating the need for separate communication gateways. This versatility reduces system complexity and integration costs by enabling legacy equipment to interface with modern industrial networks.
Dual Serial and Ethernet Ports: With two RS-232/485 ports for serial devices and an Ethernet port for high-speed network connectivity, the module ensures redundant communication paths. This dual connectivity allows for seamless integration of sensors, actuators, and HMIs while maintaining real-time data transfer to supervisory systems.
Hot-Swap Capability: The module’s hot-swappable design allows replacement without powering down the PLC rack, a critical feature for 24/7 industrial operations where unplanned downtime is costly. This capability ensures continuous system operation during maintenance or component replacement.
Advanced Diagnostic Capabilities: Built-in LED indicators and diagnostic software provide real-time monitoring of port status, network traffic, and error rates. The module also logs detailed diagnostic data for post-fault analysis, enabling proactive maintenance and reducing mean time to repair (MTTR).
Scalable Performance: As part of GE’s 90-70 Series, the GE IC754CSL12CTD scales seamlessly with other PLC modules (e.g., CPUs, I/O cards) to accommodate growing automation needs. Its robust processing power and ample memory support complex communication tasks in large-scale industrial setups.
Application Areas
The GE IC754CSL12CTD is widely deployed in industries requiring reliable and flexible communication solutions:
-
Manufacturing:
- Connects production line robots, conveyor systems, and quality control instruments to central PLCs, enabling real-time data exchange for process optimization.
- Integrates legacy machinery in automotive and pharmaceutical plants with modern control systems, ensuring compatibility across diverse equipment.
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Power Generation:
- Facilitates communication between turbine control systems, generators, and grid management software in thermal and renewable energy plants.
- Enables remote monitoring of distributed energy resources (e.g., wind farms, solar arrays) via Ethernet/IP for real-time performance analysis.
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Oil and Gas:
- Translates protocols between pipeline sensors, pumping stations, and SCADA systems in upstream and downstream operations.
- Supports remote diagnostics for offshore platforms, reducing the need for on-site maintenance and enhancing safety.
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Water/Wastewater Treatment:
- Connects pump stations, treatment tanks, and flow meters to central control rooms, ensuring consistent water quality and flow regulation.
- Enables Modbus-based communication with chemical dosing systems for precise process control in water treatment facilities.
Related Products
- GE IC697CPU780: A high-performance CPU module for the 90-70 Series, compatible with the GE IC754CSL12CTD for complex control applications requiring robust processing power.
- GE IC697BEM731: A backplane expansion module that increases the number of slots for modules like the GE IC754CSL12CTD, enhancing system scalability.
- GE IC697ALG724: An analog input module that works in tandem with the GE IC754CSL12CTD to transmit process data (e.g., temperature, pressure) over industrial networks.
- GE IC697ACC700: A communication accessory kit including cables and configuration tools for the GE IC754CSL12CTD, simplifying installation and troubleshooting.
- GE IC697PWR711: A redundant power supply module that ensures continuous operation of the GE IC754CSL12CTD in mission-critical systems with high availability requirements.
Installation and Maintenance
Pre-installation Preparation:
Before installing the GE IC754CSL12CTD, ensure the following:
Before installing the GE IC754CSL12CTD, ensure the following:
- Verify the power supply meets 24 VDC ±10% and that the PLC rack is properly grounded to prevent electrostatic discharge (ESD) damage.
- Use GE’s Proficy Machine Edition software to configure communication protocols (e.g., baud rate, parity) and IP settings for the Ethernet port based on site requirements.
- Mount the module in a 19″ rack with at least 50 mm of clearance for airflow, avoiding proximity to high-heat components that could affect performance.
Maintenance Recommendations:
- Routine Inspections: Perform monthly visual checks of front-panel LEDs (green for normal operation, red for faults) and clean dust from ventilation slots to maintain optimal cooling.
- Firmware Updates: Periodically update the module’s firmware via GE’s official software to access new protocol support, security patches, and performance improvements.
- Port Functionality Testing: Annually verify the integrity of serial and Ethernet ports using loopback tests to ensure consistent signal transmission and reception.
- Redundancy Validation: Biannually test redundant network configurations to confirm failover capabilities in case of primary port failures, ensuring uninterrupted communication.
Product Warranty
Our company provides a one-year quality warranty for the GE IC754CSL12CTD, covering hardware failures due to non-human factors. During the warranty period, we will replace any module that exhibits communication anomalies or functional defects. For discontinued models like the GE IC754CSL12CTD, our global inventory of legacy industrial control parts ensures rapid fulfillment of urgent orders. We also offer post-warranty technical support and repair services through our network of certified technicians, ensuring your automation systems remain connected and reliable over the long term.
Contact Information:
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Note: This product description is based on technical data derived from GE’s official specifications and industry applications. For detailed installation and configuration guidelines, refer to the GE IC754CSL12CTD user manual or contact our technical support team for personalized assistance.
