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GE IC698CPE040 Compact Performance Engine CPU Module
Product Overview
The GE IC698CPE040 is a high-performance Compact Performance Engine (CPE) CPU Module designed for industrial automation systems, serving as the processing core of GE’s 90-30 Series PLC platform. Engineered to deliver deterministic control and real-time data processing, this module combines advanced computing power with rugged durability, making it ideal for mid-sized to large-scale automation applications in industries such as power generation, oil & gas, and manufacturing. As part of the IC698 Series, the IC698CPE040 integrates seamlessly with GE’s extensive range of I/O modules, communication gateways, and human-machine interfaces (HMIs), enabling scalable and reliable control solutions for mission-critical processes.
Featuring a compact industrial design, the GE IC698CPE040 supports high-speed processing with a 32-bit RISC processor capable of executing up to 80 million instructions per second (MIPS), ensuring rapid response to dynamic control demands. Its dual-core architecture allows parallel processing of user programs and system diagnostics, reducing cycle times and enhancing overall system efficiency. The module’s non-volatile memory (2 GB flash, 1 GB RAM) ensures data retention during power interruptions, while redundant power inputs (24 V DC) enhance system reliability. With compatibility with GE’s Proficy Machine Edition software, the IC698CPE040 enables intuitive programming, remote monitoring, and firmware updates, minimizing engineering complexity and maintenance costs.
In automation ecosystems, the IC698CPE040 serves as the central controller, converting field data from sensors and actuators into precise control commands. Its support for multiple programming languages (e.g., ladder logic, structured text, function block diagram) and open communication protocols (Ethernet/IP, Modbus, Profibus) makes it versatile for integration with both legacy and modern systems. By combining high processing power with robust fault tolerance, this module ensures continuous operation in harsh environments, making it an indispensable component for industries requiring 24/7 reliability.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC698CPE040 |
| Manufacturer | GE |
| Product Type | PLC CPU Module |
| Platform | 90-30 Series |
| Processor | 32-bit RISC, 80 MIPS |
| Memory | 2 GB flash, 1 GB RAM |
| Communication Interfaces | Ethernet (10/100/1000 Mbps), RS-485, Profibus DP, CANopen |
| Input Voltage | 24 V DC ±10% |
| Physical Dimensions | 127 mm (H) × 101.6 mm (W) × 76.2 mm (D) |
| Weight | 1.2 kg |
| Operating Temperature | -40°C to +70°C |
| Mounting | DIN rail or panel-mounted |
| Certifications | CE, UL, cUL, IEC 61131-2 |
Key Features and Advantages
High-Speed Processing Capability: The IC698CPE040’s 80 MIPS processor ensures rapid execution of complex control algorithms, making it suitable for high-speed manufacturing processes, real-time data acquisition, and multi-axis motion control. Its dual-core design optimizes parallel processing of control logic and diagnostic tasks, reducing latency in critical applications.
Compact and Scalable Design: Despite its powerful performance, the module’s compact form factor (127 mm × 101.6 mm × 76.2 mm) allows installation in space-constrained environments. It supports expansion with GE’s IC698 Series I/O modules, enabling scalable solutions from small-scale to large industrial systems.
Redundant and Robust Architecture: Equipped with redundant power inputs and error-checking mechanisms, the IC698CPE040 minimizes single-point failures, ensuring uninterrupted operation during power fluctuations. The rugged enclosure and conformal-coated circuitry protect against dust, moisture, and vibration, meeting rigorous industrial standards.
Flexible Programming and Integration: Compatible with IEC 61131-3 programming languages, the module supports seamless integration with GE’s Proficy software and third-party systems via open protocols. This flexibility allows customization for specific industry needs, from simple machine control to complex process automation.
Advanced Diagnostics and Monitoring: Built-in self-diagnostic tools continuously monitor processor health, memory usage, and communication integrity, providing real-time alerts via LED indicators and diagnostic software. This proactive approach reduces troubleshooting time and enhances system availability.
Energy-Efficient Operation: The module’s low-power design minimizes energy consumption while maintaining high performance, making it suitable for sustainable industrial applications and reducing operational costs.
Application Areas
The GE IC698CPE040 is essential for mission-critical automation across diverse industries:
- Power Generation: Controls steam turbines, generators, and auxiliary systems in thermal, hydro, and renewable energy plants, ensuring stable power output and grid synchronization.
- Oil & Gas: Manages pipeline compression stations, refinery processes, and offshore platforms, integrating with safety instrumented systems (SIS) for emergency shutdowns and regulatory compliance.
- Manufacturing: Orchestrates high-speed production lines in automotive, pharmaceutical, and food & beverage facilities, coordinating robotic arms, conveyor systems, and quality control sensors.
- Water/Wastewater Treatment: Optimizes pump operations, filtration systems, and chemical dosing in water treatment plants, adapting to fluctuating demand while maintaining regulatory standards.
- Mining and Metals: Drives crushers, mills, and material handling systems in mining operations, ensuring efficient extraction and processing of minerals while prioritizing equipment safety.
Specific applications include:
- High-Speed Packaging Lines: Coordinates multi-axis robotic systems for precise motion control in automotive assembly.
- Process Optimization: Executes complex PID control loops in chemical reactors to maintain optimal temperature, pressure, and flow rates.
- Grid Stability Management: Monitors and adjusts generator excitation systems in power plants to maintain voltage and frequency stability.
Related Products
- IC698ACC001 Communication Module: Enables integration with legacy systems via serial protocols (RS-232/485), expanding the IC698CPE040’s interoperability.
- IC698ALG392 Analog Input Module: Expands the module’s capabilities with high-precision analog data acquisition for process variables like temperature and pressure.
- IC698PWR330 Power Supply Module: Provides redundant 24 V DC power to ensure uninterrupted operation of the IC698CPE040.
- IC698ETM001 Ethernet Module: Enables high-speed Ethernet connectivity for remote monitoring and control, supporting protocols like Modbus TCP and EtherNet/IP.
- IC698CBL301 Rack Cable: Ensures reliable data transmission between the IC698CPE040 and I/O modules.
- IC698CPU310 Processor Module: A lower-performance variant for smaller applications, compatible with the same ecosystem as the IC698CPE040.
- IC698CHS001 Chassis: Houses the IC698CPE040 and I/O modules, providing a structured and protected environment for the control system.
Installation and Maintenance
Pre-installation Preparations:
Before installing the GE IC698CPE040, ensure the control panel is properly grounded and ventilated. Verify the 24 V DC power supply and install redundant power modules for reliability. Use GE’s Proficy Machine Edition software to configure network settings, assign IP addresses, and upload control programs. Mount the module on a DIN rail or panel using the provided hardware, ensuring adequate spacing for heat dissipation. Connect shielded communication cables (Ethernet, Profibus) and terminate field wiring to compatible I/O modules to minimize electromagnetic interference.
Before installing the GE IC698CPE040, ensure the control panel is properly grounded and ventilated. Verify the 24 V DC power supply and install redundant power modules for reliability. Use GE’s Proficy Machine Edition software to configure network settings, assign IP addresses, and upload control programs. Mount the module on a DIN rail or panel using the provided hardware, ensuring adequate spacing for heat dissipation. Connect shielded communication cables (Ethernet, Profibus) and terminate field wiring to compatible I/O modules to minimize electromagnetic interference.
Maintenance Suggestions:
- Routine Inspections: Perform quarterly checks to validate LED status indicators (power, communication, fault) and ensure all connections are secure. Use Proficy software to review module diagnostics for any error codes or performance anomalies.
- Firmware Updates: Periodically update the module’s firmware to incorporate security patches and new features, following GE’s validated procedures to avoid configuration loss. Document update histories for compliance.
- Environmental Management: Clean air vents and fans monthly to prevent dust accumulation, which can lead to overheating. Maintain the control room temperature between 20–25°C and humidity at 40–60% to optimize component lifespan.
- Spare Parts Management: Store spare IC698CPE040 modules in static-free packaging at room temperature, rotating inventory to ensure viability. Test spares annually to confirm functionality, especially for critical applications.
Product Guarantee
Our company provides a 12-month quality warranty for the GE IC698CPE040, covering hardware defects under normal operating conditions. In the event of unexpected failures, we offer prompt replacement services to minimize downtime. For legacy or discontinued models like the IC698CPE040, our global supply chain network specializes in sourcing rare industrial control components, ensuring quick delivery for urgent needs. Our technical support team is available 24/7 to assist with installation, programming, and troubleshooting, delivering tailored solutions to maintain your system’s performance and reliability.
For sales inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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