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GE IC698CHS009A VersaMax High-Speed Counter Module
Product Overview：GE IC698CHS009A
The GE IC698CHS009A is a high-performance High-Speed Counter Module designed for industrial automation systems, specifically as part of GE’s VersaMax PLC platform. Engineered to deliver precise motion control and real-time data acquisition, this module plays a critical role in applications requiring accurate measurement of rotational speed, position, and frequency in machinery such as conveyors, packaging lines, and robotics. By integrating advanced counting algorithms and robust hardware, the IC698CHS009A ensures reliable operation in harsh industrial environments, making it an indispensable component for manufacturers, logistics providers, and process industries seeking to optimize efficiency and precision.
As a key component of the VersaMax ecosystem, the GE IC698CHS009A supports up to four independent counter channels, each capable of handling input frequencies up to 20 MHz. Its flexible configuration allows for multiple counting modes (e.g., incremental, absolute, and phase shift), enabling seamless integration with encoders, proximity sensors, and other pulse-generating devices. The module’s compact design (100 mm × 120 mm × 50 mm) and DIN rail mounting facilitate easy installation in control panels, while its compatibility with GE’s Proficy Machine Edition software streamlines programming and diagnostics. Whether deployed in standalone PLC systems or networked across distributed control architectures, the IC698CHS009A enhances system responsiveness and reduces downtime by providing real-time feedback on machine performance.
In industrial automation workflows, the GE IC698CHS009A serves as a bridge between physical machinery and control systems, converting raw pulse signals into actionable data for PLCs and HMIs. Its built-in diagnostics monitor signal integrity and module health, triggering alarms or adjusting control parameters to prevent errors. By minimizing latency and noise interference, this module ensures that critical processes—such as precision assembly, material sorting, and quality control—operate with unmatched accuracy, supporting lean manufacturing principles and compliance with industry standards.
Technical Specifications：GE IC698CHS009A
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC698CHS009A |
| Manufacturer | GE |
| Product Type | High-Speed Counter Module |
| Input Channels | 4 independent channels |
| Maximum Frequency | 20 MHz per channel |
| Counting Modes | Incremental, absolute, phase shift (AB quadrature) |
| Input Voltage | 24 V DC ±10% |
| Physical Dimensions | 100 mm (H) × 120 mm (W) × 50 mm (D) |
| Weight | 0.5 kg |
| Communication | Proprietary via VersaMax backplane; compatible with EtherNet/IP via gateway |
| Operating Temperature | -25°C to +70°C |
| Mounting | DIN rail (35 mm) |
| Certifications | CE, UL, IEC 61131-2 |
IC698CHS009A
Key Features and Advantages：GE IC698CHS009A
High-Speed Performance: The IC698CHS009A supports input frequencies up to 20 MHz, making it suitable for high-speed applications such as spindle control in CNC machines or conveyor belt speed monitoring. Its advanced counter algorithms minimize jitter and ensure accurate pulse counting even at maximum frequency.
Flexible Configuration: With four independently configurable channels, the module adapts to diverse application needs. Users can select between incremental counting (for speed measurement), absolute counting (for position tracking), or phase shift modes (for directional motion control), eliminating the need for multiple specialized modules.
Robust Industrial Design: Built with a rugged metal enclosure and conformal coating, the GE IC698CHS009A withstands vibration, humidity, and electromagnetic interference (EMI), ensuring reliability in factory floors, production lines, and outdoor installations. Its wide temperature range (-25°C to +70°C) further extends its operational versatility.
Seamless Integration: As part of the VersaMax platform, the module interfaces directly with GE’s PLC controllers and I/O modules via the backplane, reducing cabling complexity. Integration with Proficy Machine Edition software enables intuitive programming of counter parameters, fault handling, and data logging.
Real-Time Diagnostics: The module provides real-time feedback on channel status, signal quality, and power supply health through LED indicators and diagnostic registers. This proactive monitoring reduces troubleshooting time and enables predictive maintenance, minimizing unplanned downtime.
Space-Efficient Design: At just 100 mm in height, the IC698CHS009A optimizes control panel space, making it ideal for retrofitting into existing systems or deploying in compact automation setups.
IC698CHS009A
Application Areas：GE IC698CHS009A
The GE IC698CHS009A is widely deployed in industries where precise motion control and real-time data acquisition are critical:
- Manufacturing: Optimizing conveyor belt speed, monitoring robotic arm positioning, and ensuring accurate part alignment in automotive, electronics, and food processing facilities.
- Packaging: Controlling label placement, counting product units, and synchronizing filling machines to maintain production throughput and quality.
- Material Handling: Tracking the movement of pallets, cranes, and automated guided vehicles (AGVs) in warehouses and distribution centers to enhance logistics efficiency.
- Process Automation: Monitoring pump rotations, valve cycles, and agitator speeds in chemical and pharmaceutical plants to ensure process consistency and safety.
Specific applications include:
- Encoder Integration: Connecting to incremental encoders for precise measurement of shaft rotation in motors and turbines.
- Flywheel Speed Control: Managing rotational speed in energy storage systems to maintain grid stability.
- Quality Control Systems: Counting defects or verifying component placement using vision systems and proximity sensors.
By delivering high-precision motion data, the IC698CHS009A empowers operators to optimize machine performance, reduce waste, and enhance overall equipment effectiveness (OEE).
Related Products：GE IC698CHS009A
- IC698CPE030: A VersaMax CPU module that serves as the central controller for the IC698CHS009A, providing processing power and network connectivity.
- IC698CHS010: A higher-channel variant with eight independent counters, suitable for complex multi-axis motion control systems.
- IC698ETM001: An EtherNet/IP communication module that enables the IC698CHS009A to transmit data over industrial networks for remote monitoring.
- IC698MDL640: A digital input module that complements the IC698CHS009A by providing discrete signal acquisition for integrated control systems.
- IC698PWR330: A redundant power supply module that ensures stable operation of the IC698CHS009A in mission-critical applications.
- IC698ALG392: An analog input module for integrating voltage/current signals alongside the IC698CHS009A in mixed-signal environments.
- IC698ACC300: A compact I/O expansion chassis that extends the VersaMax system’s capacity to include additional modules like the IC698CHS009A.
- IC698PSA140: A power supply adapter for converting industrial voltage inputs to the 24 V DC required by the IC698CHS009A.
IC698CHS009A
Installation and Maintenance：GE IC698CHS009A
Installation Preparation:
Before installing the GE IC698CHS009A, ensure the VersaMax backplane is properly grounded and powered. Verify compatibility with the target application’s encoder or sensor type, using shielded cables to minimize EMI. Mount the module vertically on a DIN rail, securing it with M4 screws, and connect the 24 V DC power supply. Use Proficy Machine Edition to configure counter modes, input filters, and alarm thresholds, ensuring alignment with the machine’s operational requirements.
Before installing the GE IC698CHS009A, ensure the VersaMax backplane is properly grounded and powered. Verify compatibility with the target application’s encoder or sensor type, using shielded cables to minimize EMI. Mount the module vertically on a DIN rail, securing it with M4 screws, and connect the 24 V DC power supply. Use Proficy Machine Edition to configure counter modes, input filters, and alarm thresholds, ensuring alignment with the machine’s operational requirements.
Maintenance Recommendations:
- Routine Inspections: Quarterly checks should include verifying secure connections, cleaning dust from the enclosure, and inspecting LED indicators for fault signals.
- Firmware Updates: Periodically update the module’s firmware via GE’s official software to access bug fixes and new features, following step-by-step guidelines to avoid corruption.
- Spare Parts Management: Maintain a spare IC698CHS009A in a controlled environment (10–30°C, 20–80% RH) to quickly replace faulty units and minimize downtime.
- Calibration Checks: Annual calibration using a precision pulse generator can ensure counting accuracy, with results documented for compliance and performance tracking.
IC698CHS009A
Product Warranty：GE IC698CHS009A
Our company provides a 12-month quality warranty for the GE IC698CHS009A, covering hardware defects under normal use. In the event of performance issues or functional failures, we offer prompt replacement services. For discontinued models or urgent requirements, our global supply chain network ensures rapid delivery of rare or obsolete parts, supporting continuous industrial operations. Our technical support team is available 24/7 to assist with installation, troubleshooting, and system optimization, ensuring seamless integration and long-term reliability.
For inquiries, contact us via WhatsApp: +86 18859254943 or email: sales@ygplc.com.
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