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GE IC695CPU315-BB VersaMax PLC Controller
Product Overview
The GE IC695CPU315-BB is a high-performance PLC Controller designed as the central processing unit for GE’s VersaMax Automation Platform, catering to mid-to-large-scale industrial control systems. Engineered to deliver deterministic control and real-time data processing, this controller serves as the core of automation ecosystems in manufacturing, power generation, and process industries. As part of the IC695 Series, the IC695CPU315-BB integrates seamlessly with VersaMax I/O modules, communication gateways, and human-machine interfaces (HMIs), enabling scalable and reliable control solutions for complex industrial applications.
Featuring a 32-bit RISC processor and 16 MB of user memory, the GE IC695CPU315-BB executes ladder logic, structured text, and function block diagrams with sub-millisecond precision, supporting up to 100,000 I/O points in distributed configurations. Its modular design allows for hot swapping during maintenance, minimizing downtime in 24/7 operations. The controller’s built-in Ethernet port (10/100 Mbps) and serial interfaces (RS-232/485) facilitate seamless integration with SCADA systems, MES platforms, and enterprise networks, enabling remote monitoring and predictive maintenance. With a rugged metal enclosure and wide operating temperature range (-20°C to +60°C), the IC695CPU315-BB ensures reliable performance in harsh environments, from automotive plants to offshore oil rigs.
In automation systems, the IC695CPU315-BB coordinates control logic, manages data flow between I/O modules, and executes safety-critical routines. Its support for IEC 61131-3 programming standards and GE’s Proficy Machine Edition software simplifies system configuration and reduces engineering time. By combining high-speed processing with advanced diagnostic capabilities, this controller optimizes operational efficiency, enhances system uptime, and lowers total cost of ownership for industries reliant on precise and durable automation solutions.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC695CPU315-BB |
| Manufacturer | GE |
| Product Type | PLC Controller |
| Platform | VersaMax Automation Platform |
| Processor | 32-bit RISC, 200 MHz |
| Memory | 16 MB user memory, 8 MB data memory |
| Communication Interfaces | 1 x Ethernet (10/100 Mbps), 2 x RS-232/485, 1 x USB 2.0 |
| Input Voltage | 24 V DC ±20% |
| Physical Dimensions | 127 mm (H) × 101.6 mm (W) × 76.2 mm (D) |
| Weight | 0.7 kg |
| Operating Temperature | -20°C to +60°C |
| Mounting | DIN rail or panel-mounted |
| Certifications | CE, UL, cUL, IEC 61131-2 |
| I/O Capacity | Up to 100,000 I/O points (distributed) |
Key Features and Advantages
High-Speed Processing: The IC695CPU315-BB’s 200 MHz processor executes up to 1.5 million instructions per second, ensuring real-time response to critical events like emergency stops or process deviations. This speed is essential for applications requiring precise timing, such as high-speed packaging machinery or robotic assembly lines.
Modular Redundancy Options: The controller supports optional redundant configurations (dual CPU setup), eliminating single points of failure in mission-critical systems. This feature is ideal for industries like oil & gas, where unplanned downtime poses significant safety and financial risks.
Flexible Communication Capabilities: With built-in Ethernet and serial ports, the IC695CPU315-BB supports protocols like Modbus, Ethernet/IP, and Profibus, enabling seamless integration with third-party devices and enterprise systems. This interoperability simplifies data aggregation for analytics and remote diagnostics.
Extensive Memory Resources: The 16 MB user memory allows storage of complex control programs, historical data, and trend logs, reducing the need for external data servers. This capability is valuable for applications requiring long-term process data retention, such as pharmaceutical manufacturing or food processing.
Rugged Industrial Design: Engineered with a metal enclosure and conformal-coated circuitry, the controller withstands vibration (up to 5 g), shock (30 g), and electromagnetic interference (EMI), ensuring reliable operation in harsh industrial environments. Its wide temperature range makes it suitable for both indoor and outdoor installations.
User-Friendly Programming: Compatible with GE’s Proficy Machine Edition, the IC695CPU315-BB supports multiple programming languages (ladder logic, ST, FBD) and offers intuitive tools for configuration, debugging, and firmware updates. This reduces training time for engineers and accelerates project deployment.
Application Areas
The GE IC695CPU315-BB is strategically deployed in industries requiring robust and scalable control solutions:
- Manufacturing: Manages assembly lines, robotic welding systems, and material handling equipment in automotive and electronics plants, ensuring precise cycle times and quality control.
- Power Generation: Controls turbine governors, generator synchronization, and auxiliary systems in thermal and renewable energy plants, supporting grid stability and efficient power distribution.
- Oil & Gas: Orchestrates pipeline compression, wellhead control, and refinery processes, adapting to fluctuating flow rates and pressure demands while adhering to API safety standards.
- Water/Wastewater Treatment: Optimizes pump stations, filtration systems, and chemical dosing in water treatment plants, maintaining regulatory compliance and resource efficiency.
- Aerospace & Defense: Used in test facilities and military applications for precision motion control and environmental simulation, meeting rigorous performance and reliability requirements.
Specific applications include:
- Batch Processing: Executes complex recipe management in chemical plants, ensuring consistent product quality across multiple production runs.
- Packaging Machinery: Controls high-speed labelers, fillers, and conveyors in food & beverage facilities, maximizing throughput while minimizing product waste.
- HVAC Systems: Manages climate control in large commercial buildings, optimizing energy consumption and occupant comfort through intelligent load balancing.
Related Products
- IC695CRU320 Redundancy Module: Enables dual CPU redundancy for the IC695CPU315-BB, enhancing system reliability in critical applications.
- IC695ALG392 Analog Input Module: Expands the controller’s capabilities with 16-channel analog data acquisition, suitable for process monitoring in chemical plants.
- IC695PWR330 Power Supply: Provides redundant 24 V DC power for VersaMax racks, ensuring uninterrupted operation of the IC695CPU315-BB.
- IC695ETM001 Ethernet Module: Enhances network capacity with additional Ethernet ports, supporting large-scale distributed control systems.
- IC695CBL301 Communication Cable: High-reliability cable for connecting the controller to remote I/O racks, minimizing signal loss and latency.
- IC695ACC001 Expansion Chassis: Increases I/O density for the IC695CPU315-BB, allowing integration of up to 12 additional I/O modules.
- IC695HSC320 High-Speed Counter Module: Supports precise motion control and speed monitoring in packaging and material handling applications.
Installation and Maintenance
Pre-installation Preparations:
Before installing the GE IC695CPU315-BB, ensure the VersaMax rack is properly grounded and ventilated. Verify power supply compatibility (24 V DC) and install redundant power modules for reliability. Use shielded cables for Ethernet and serial connections, routing them separately from high-voltage wires to avoid EMI. Mount the controller on a DIN rail using the provided hardware, leaving at least 25 mm of space for heat dissipation. Configure the controller in Proficy Machine Edition, assigning IP addresses, I/O mappings, and security permissions.
Before installing the GE IC695CPU315-BB, ensure the VersaMax rack is properly grounded and ventilated. Verify power supply compatibility (24 V DC) and install redundant power modules for reliability. Use shielded cables for Ethernet and serial connections, routing them separately from high-voltage wires to avoid EMI. Mount the controller on a DIN rail using the provided hardware, leaving at least 25 mm of space for heat dissipation. Configure the controller in Proficy Machine Edition, assigning IP addresses, I/O mappings, and security permissions.
Maintenance Suggestions:
- Routine Checks: Perform monthly inspections to verify LED status indicators (power, communication, fault) and ensure all connections are secure. Use Proficy software to review controller diagnostics for memory usage, processor load, and network health.
- Firmware Updates: Periodically update the controller’s firmware to incorporate bug fixes and new features, following GE’s validated procedures to avoid system disruptions. Back up existing configurations before updates.
- Environmental Management: Quarterly, clean the controller’s vents and enclosure to prevent dust accumulation, which can lead to overheating. Ensure the control panel’s air conditioning or ventilation system is functioning optimally.
- Spare Parts Management: Store spare IC695CPU315-BB controllers in static-free packaging at room temperature (20–25°C), testing them annually to ensure functionality. Prioritize keeping critical spares for rapid replacement during emergencies.
Product Guarantee
Our company provides a 12-month quality warranty for the GE IC695CPU315-BB, covering hardware defects under normal use. In the event of unexpected failures—such as processor malfunctions or communication errors—we offer prompt replacement services to minimize downtime. For legacy or discontinued models like the IC695CPU315-BB, our global supply chain network specializes in sourcing rare industrial control components, ensuring quick delivery for urgent needs. Our technical support team is available 24/7 to assist with installation, programming, and troubleshooting, delivering tailored solutions to maintain your automation system’s performance and reliability.
For sales inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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