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GE IC695CHS016 Communication Processor Module
Product Overview
The GE IC695CHS016 is a high-performance Communication Processor Module designed for GE’s 90-70 Series PLC platform, serving as a critical interface for industrial automation systems. Engineered to enable seamless data exchange between PLCs, HMIs, and external devices, this module supports multiple communication protocols, making it ideal for complex manufacturing, power generation, and process control environments. As part of the IC695 Series, the IC695CHS016 ensures reliable connectivity in mission-critical applications, bridging the gap between control systems and enterprise-level networks.
Featuring a rugged industrial design, the GE IC695CHS016 integrates dual Ethernet ports (10/100 Mbps) and a serial interface (RS-232/485), enabling simultaneous communication with diverse devices. Its advanced processing capabilities support protocols like Modbus TCP, EtherNet/IP, and Profibus DP, ensuring compatibility with legacy and modern systems. The module’s hot-swappable design allows for maintenance without system downtime, while built-in diagnostics monitor network health and data integrity, reducing troubleshooting time. With a wide operating temperature range (-40°C to +70°C) and compliance with IEC 61131-2, the IC695CHS016 delivers consistent performance in harsh industrial settings, such as offshore platforms and refineries.
In automation ecosystems, the IC695CHS016 acts as a communication hub, translating control commands and process data between the PLC and external systems. Its support for redundant network configurations enhances system reliability, while firmware upgradability via GE’s Proficy software ensures long-term compatibility with evolving industry standards. By combining high-speed data transfer with robust error handling, this module optimizes operational efficiency and reduces integration complexity, making it an indispensable component for scalable industrial control solutions.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC695CHS016 |
| Manufacturer | GE |
| Product Type | Communication Processor Module |
| Platform | 90-70 Series PLC |
| Communication Interfaces | 2x Ethernet (10/100 Mbps), 1x RS-232/485 |
| Supported Protocols | Modbus TCP, EtherNet/IP, Profibus DP, DF1, ASCII |
| Data Transfer Rate | Up to 100 Mbps (Ethernet), 115.2 kbps (serial) |
| Memory | 128 MB flash, 64 MB RAM |
| Power Supply | 24 V DC ±10% |
| Physical Dimensions | 177.8 mm (H) × 101.6 mm (W) × 76.2 mm (D) |
| Weight | 1.2 kg |
| Operating Temperature | -40°C to +70°C |
| Mounting | Rack-mounted in 90-70 Series enclosure |
| Certifications | CE, UL, cUL |
Key Features and Advantages
Multi-Protocol Connectivity: The IC695CHS016 supports a wide range of communication protocols, eliminating the need for dedicated gateways and simplifying integration with diverse devices. This versatility reduces hardware costs and streamlines system design for mixed-protocol environments.
Redundant Network Architecture: With dual Ethernet ports, the module enables ring or star network topologies, ensuring continuous operation even if one network path fails. This redundancy is critical for applications where downtime leads to significant losses, such as 24/7 manufacturing lines.
Hot-Swap Capability: Designed for minimal disruption, the module can be replaced while the system is running, allowing maintenance without interrupting processes. This feature enhances operational continuity in time-sensitive industrial settings.
Advanced Diagnostics: Built-in LED indicators and diagnostic software provide real-time feedback on network status, connection quality, and module health. This proactive monitoring reduces mean time to repair (MTTR) and enables predictive maintenance.
Scalable Performance: The module’s high-speed processors and ample memory support concurrent communication with multiple devices, making it suitable for both small-scale setups and large distributed control systems. Its firmware can be updated to support new protocols or features, future-proofing investments.
Rugged Industrial Design: Constructed to withstand extreme temperatures, vibration, and electromagnetic interference, the IC695CHS016 ensures reliable performance in harsh environments. Its metal enclosure and conformal coating protect against dust, moisture, and corrosive elements.
Application Areas
The GE IC695CHS016 is widely deployed in industries requiring seamless data integration and reliable communication:
- Manufacturing: Connects PLCs with robotic arms, conveyors, and quality control systems in automotive, food & beverage, and pharmaceutical plants, enabling real-time process optimization and remote monitoring.
- Power Generation: Facilitates communication between turbine control systems, generators, and grid management software in thermal, hydro, and renewable energy plants, ensuring stable power distribution.
- Oil & Gas: Links field devices (e.g., flow meters, valves) with central control systems in refineries, pipelines, and offshore platforms, supporting remote operation and safety interlocks.
- Water/Wastewater Treatment: Integrates pump controls, sensor networks, and SCADA systems in treatment plants, enabling automated adjustment of flow rates and chemical dosing.
- Material Handling: Coordinates between PLCs, automated storage systems, and logistics software in warehouses, optimizing inventory management and reducing manual intervention.
Specific applications include:
- Plant-Wide Data Integration: Translates data between GE 90-70 PLCs and enterprise resource planning (ERP) systems, enabling cross-functional visibility and data-driven decision-making.
- Remote Monitoring: Supports secure remote access to PLCs via VPN, allowing engineers to troubleshoot and configure systems from off-site, reducing travel costs and downtime.
- Safety System Integration: Connects safety instrumented systems (SIS) with process control networks, ensuring compliance with safety standards while maintaining operational efficiency.
Related Products
- IC695CPU310 CPU Module: High-performance processor for 90-70 Series PLCs, compatible with the IC695CHS016 for enhanced control and communication coordination.
- IC695ALG392 Analog Input Module: Works with the IC695CHS016 to transmit process data (e.g., temperature, pressure) to higher-level systems for analysis.
- IC695CRU320 Redundancy Module: Enables redundant CPU configurations when paired with the IC695CHS016, enhancing system reliability in critical applications.
- IC695PWR330 Power Supply Module: Provides redundant power for 90-70 Series racks, ensuring uninterrupted operation of the IC695CHS016.
- IC695ETM001 Ethernet Module: Complements the IC695CHS016 with additional Ethernet ports for large network deployments.
- IC695CBL301 Communication Cable: High-reliability cable for connecting the IC695CHS016 to remote I/O racks, minimizing signal loss.
- IC695ACC001 Adapter Module: Extends the IC695CHS016’s capabilities with additional serial interfaces for legacy device connectivity.
Installation and Maintenance
Pre-installation Preparations:
Before installing the GE IC695CHS016, ensure the 90-70 Series rack is properly grounded and powered. Verify network configuration (IP addresses, subnet masks) and compatible protocols for connected devices. Use shielded cables for Ethernet and serial connections to minimize electromagnetic interference. Mount the module in the rack using provided hardware, ensuring adequate airflow. Configure the module in GE’s Proficy software, assigning communication parameters and enabling redundancy features as needed.
Before installing the GE IC695CHS016, ensure the 90-70 Series rack is properly grounded and powered. Verify network configuration (IP addresses, subnet masks) and compatible protocols for connected devices. Use shielded cables for Ethernet and serial connections to minimize electromagnetic interference. Mount the module in the rack using provided hardware, ensuring adequate airflow. Configure the module in GE’s Proficy software, assigning communication parameters and enabling redundancy features as needed.
Maintenance Suggestions:
- Routine Checks: Monthly, inspect LED indicators to confirm network connectivity and module health. Use Proficy to review diagnostic logs for error events or performance anomalies.
- Firmware Updates: Periodically update the module’s firmware to incorporate security patches and new protocol support, following GE’s validated procedures to avoid system disruptions.
- Cable Integrity: Quarterly, inspect all connections for looseness or damage, replacing worn cables to maintain signal quality. Ensure network switches and routers paired with the IC695CHS016 are also maintained.
- Environmental Monitoring: Regularly check the control cabinet’s temperature and humidity levels, as extreme conditions can affect module performance. Clean vents to prevent dust accumulation.
Product Guarantee
Our company provides a 12-month quality warranty for the GE IC695CHS016, covering hardware defects under normal use. In the event of unexpected failures—such as network connectivity issues or module malfunctions—we offer prompt replacement services to minimize downtime. For legacy or discontinued models like the IC695CHS016, our global supply chain network specializes in sourcing rare industrial control components, ensuring quick delivery for urgent needs. Our technical support team is available 24/7 to assist with installation, configuration, and troubleshooting, delivering reliable solutions to maintain your communication infrastructure’s integrity.
For sales inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
