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GE IC693CHS398 High-Speed Counter Module
Product Overview
The GE IC693CHS398 is a high-performance High-Speed Counter Module designed for industrial automation systems, serving as a critical component of GE’s 90-30 Series PLC platform. Engineered to provide precise counting and timing functions for high-speed industrial applications, this module enables real-time monitoring of rotational speed, position, and event counting in machinery such as conveyors, packaging equipment, and robotics. As part of the IC693 Series, the IC693CHS398 offers seamless integration with other 90-30 Series components, including CPU modules and I/O cards, ensuring scalable and reliable control solutions for manufacturing, power generation, and process industries.
Featuring a rugged industrial design, the GE IC693CHS398 supports up to two independent high-speed counter channels, each capable of handling input frequencies up to 200 kHz. Its flexible counting modes—including incremental, absolute, and phase difference (quadrature) counting—make it suitable for diverse applications, from simple pulse counting to complex motion control. The module’s advanced diagnostics and real-time status feedback via LED indicators simplify troubleshooting, while its wide operating temperature range (-40°C to +70°C) ensures reliable performance in harsh industrial environments, such as automotive plants, refineries, and mining facilities.
In automation ecosystems, the IC693CHS398 acts as the interface between high-speed mechanical systems and the PLC, converting physical movements into digital data for processing. Its hot-swappable design allows for module replacement without system shutdown, minimizing downtime during maintenance. By combining precise counting capabilities with robust durability, this module enhances operational efficiency and reduces overall cost of ownership, making it a cornerstone of reliable industrial control strategies.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC693CHS398 |
| Manufacturer | GE |
| Product Type | High-Speed Counter Module |
| Platform | 90-30 Series PLC |
| Counter Channels | 2 independent channels |
| Input Frequency | Up to 200 kHz per channel |
| Counting Modes | Incremental, absolute, quadrature (phase A/B), single-ended |
| Input Voltage | 24 V DC ±10% |
| Physical Dimensions | 101.6 mm (H) × 152.4 mm (W) × 127 mm (D) |
| Weight | 0.8 kg |
| Operating Temperature | -40°C to +70°C |
| Mounting | DIN rail or panel-mounted |
| Certifications | CE, UL, cUL |
Key Features and Advantages
High-Speed Performance: The IC693CHS398 supports input frequencies up to 200 kHz, enabling precise measurement of high-speed rotating equipment such as turbines, conveyors, and packaging machines. This capability ensures accurate speed control and event counting in fast-paced industrial processes.
Flexible Counting Modes: With support for incremental, absolute, and quadrature counting, the module adapts to diverse application needs. Quadrature counting (phase A/B) allows for direction detection in motion control systems, while absolute counting maintains position data even during power interruptions.
Dual-Channel Design: The module’s two independent channels enable simultaneous monitoring of multiple processes, such as tracking both main and auxiliary conveyor speeds in manufacturing lines. This dual functionality reduces hardware requirements and simplifies system design.
Real-Time Diagnostics: LED indicators for each channel provide instant feedback on counting status, error conditions, and power supply health. The module’s built-in diagnostics also support communication with the PLC, enabling remote monitoring and fault detection via GE’s programming software.
Rugged Industrial Construction: Designed to withstand extreme temperatures, vibration, and electromagnetic interference, the IC693CHS398 ensures reliable operation in harsh environments. Its conformal-coated circuitry and robust enclosure protect against dust, moisture, and corrosive elements.
Seamless System Integration: Compatible with GE’s 90-30 Series PLCs and programming tools (e.g., VersaPro), the module simplifies configuration and integration. It supports direct communication with the PLC’s CPU, enabling real-time data exchange and control logic execution.
Application Areas
The GE IC693CHS398 is widely deployed in industries requiring precise speed and position monitoring:
- Manufacturing: Tracks conveyor belt speed, counts product units, and controls robotic arm positioning in automotive, food & beverage, and electronics production lines, ensuring process accuracy and efficiency.
- Packaging: Measures film feed rates, counts label applications, and coordinates machine movements in packaging systems, maintaining consistent product quality and throughput.
- Material Handling: Monitors hoist and crane positions, controls elevator speeds, and manages automated storage systems in warehouses, optimizing logistics and reducing manual intervention.
- Power Generation: Counts turbine rotations, measures generator speed, and supports synchronization in power plants, ensuring stable energy production and grid compliance.
- Printing and Paper Processing: Controls web tension, counts sheet feeds, and coordinates multi-axis movements in printing presses and paper mills, enhancing production consistency.
Specific applications include:
- Rotational Speed Monitoring: Measures the RPM of motors and turbines, triggering alarms or control actions when speeds exceed safe limits.
- Position Sensing: Tracks the linear or rotational position of machine components, enabling precise positioning in CNC machines and robotic systems.
- Event Counting: Counts product items on conveyor belts, bottles on filling lines, or cycles of manufacturing processes, supporting inventory management and quality control.
Related Products
- IC693CHS399 High-Speed Counter Module: An upgraded variant with enhanced counting frequency (up to 500 kHz) and additional input channels, suitable for high-speed applications.
- IC693CPU364 CPU Module: A high-performance processor for 90-30 Series PLCs, integrating with the IC693CHS398 to process counting data and execute control logic.
- IC693ALG222 Analog Input Module: Complements the IC693CHS398 by providing analog data acquisition for mixed-signal control systems, such as speed feedback from analog tachometers.
- IC693PWR330 Power Supply Module: Provides redundant 24 V DC power for 90-30 Series racks, ensuring uninterrupted operation of the IC693CHS398.
- IC693CBL301 Rack Cable: Connects the IC693CHS398 to the CPU module, ensuring reliable data transmission within the PLC rack.
- IC693MDL645 Digital Output Module: Works in tandem with the IC693CHS398 to control actuators based on counting results, such as stopping a conveyor when a preset count is reached.
- IC693ACC300 Communication Module: Enables Ethernet connectivity for the IC693CHS398, supporting remote monitoring and data logging via SCADA systems.
Installation and Maintenance
Pre-installation Preparations:
Before installing the GE IC693CHS398, ensure the 90-30 Series rack is properly grounded and powered. Verify that the module’s input voltage (24 V DC) matches the system requirements. Use shielded cables for input signals to minimize electromagnetic interference, routing them separately from high-voltage wires. Mount the module on a DIN rail or panel using the provided hardware, leaving sufficient space for heat dissipation. Configure the module in GE’s VersaPro software, assigning channel addresses, counting modes, and input parameters (e.g., filter settings, count range).
Before installing the GE IC693CHS398, ensure the 90-30 Series rack is properly grounded and powered. Verify that the module’s input voltage (24 V DC) matches the system requirements. Use shielded cables for input signals to minimize electromagnetic interference, routing them separately from high-voltage wires. Mount the module on a DIN rail or panel using the provided hardware, leaving sufficient space for heat dissipation. Configure the module in GE’s VersaPro software, assigning channel addresses, counting modes, and input parameters (e.g., filter settings, count range).
Maintenance Suggestions:
- Routine Inspections: Perform monthly checks to verify LED status indicators and ensure all connections are secure. Use VersaPro to review module diagnostics for any fault codes, such as input signal loss or overrange conditions.
- Cleaning and Cooling: Quarterly, clean the module’s vents and enclosure to prevent dust accumulation, which can lead to overheating. Ensure the control panel’s ventilation system is functioning properly.
- Calibration and Testing: Annually, test each counter channel using a precision pulse generator to confirm accuracy. Replace any channels that fail to meet specifications to prevent measurement errors.
- Firmware Updates: Periodically update the PLC’s firmware to incorporate bug fixes and compatibility improvements, following GE’s recommended procedures to avoid configuration disruptions.
Product Guarantee
Our company provides a 12-month quality warranty for the GE IC693CHS398, covering hardware defects under normal use. In the event of performance issues, such as counting inaccuracies or channel failures, we offer prompt replacement services to minimize downtime. For legacy or discontinued models like the IC693CHS398, our global supply chain network specializes in sourcing rare industrial control components, ensuring quick delivery for urgent needs. Our technical support team is available 24/7 to assist with installation, troubleshooting, and system optimization, delivering reliable solutions to maintain your control system’s integrity.
For sales inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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