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GE IC670MDL240K Product Specification
Product Overview
The GE IC670MDL240K is a high-reliability digital input module designed for GE’s Series 90-70 Programmable Logic Controller (PLC) platform. Engineered to interface with industrial field devices, this module serves as a critical link between sensors and the PLC, enabling real-time data acquisition for automation systems. The GE IC670MDL240K supports 16 channels of 24 VDC digital inputs, making it ideal for monitoring switch states, limit sensors, and other discrete signals in harsh industrial environments. As part of the rugged IC670 series, it combines advanced signal conditioning with robust construction to ensure consistent performance in demanding applications.
Featuring a 16-bit resolution and built-in surge protection, the GE IC670MDL240K processes digital signals with precision, minimizing the risk of false readings caused by electrical disturbances. Its hot-swappable design allows for maintenance without powering down the PLC system, reducing downtime in critical operations. The module’s compatibility with GE’s VersaPro programming software enables flexible configuration of input filtering and diagnostic parameters, adapting to unique operational needs. With a compact form factor (114 mm × 127 mm × 102 mm) and lightweight design (1.2 kg), the GE IC670MDL240K simplifies integration into control panels while withstanding extreme temperatures (-40°C to +70°C) and vibration.
In automation architectures, the GE IC670MDL240K acts as a frontline interface for monitoring machine status, safety interlocks, and process variables. Its diagnostic capabilities—including channel health monitoring and fault reporting—empower engineers to proactively address issues, enhancing system availability. By combining reliable hardware with seamless PLC integration, the module supports efficient control strategies in industries ranging from manufacturing to energy production, ensuring operational continuity and compliance with industrial standards.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | GE IC670MDL240K |
| Manufacturer | General Electric (GE) |
| Product Type | Digital Input Module (24 VDC, 16 channels) |
| Input Channels | 16 channels (24 VDC, sink/source compatible) |
| Input Voltage Range | 19–30 VDC (nominal 24 VDC) |
| Switching Frequency | Up to 100 Hz |
| Isolation | Optical isolation (500 Vrms) |
| Physical Dimensions | 114 mm (W) × 127 mm (H) × 102 mm (D) |
| Weight | 1.2 kg |
| Communication Protocol | GE Genius Bus |
| Operating Temperature | -40°C to +70°C |
| Humidity | 5–95% non-condensing |
| Certifications | CE, UL, CSA |
Main Features and Advantages
High-Density Digital Sensing: The GE IC670MDL240K integrates 16 isolated digital input channels, allowing simultaneous monitoring of multiple field devices. This density reduces the number of modules needed in large systems, optimizing rack space and installation costs.
Enhanced Signal Conditioning: Each channel features optical isolation (500 Vrms) and surge protection, safeguarding the PLC from voltage spikes and electromagnetic interference (EMI). The module’s built-in filtering eliminates noise, ensuring accurate signal processing in harsh industrial environments.
Hot-Swap Capability: Designed for minimal downtime, the GE IC670MDL240K supports hot-swapping, enabling replacement or maintenance without powering off the PLC. This feature is critical for mission-critical applications where system shutdowns are impractical.
Flexible Configuration: Configurable via GE’s VersaPro software, the module allows users to adjust input filtering time constants (1–12.8 ms) and enable diagnostic reporting. This flexibility adapts to diverse sensor types and operational requirements.
Rugged Industrial Design: With a wide operating temperature range and vibration resistance (5–500 Hz, 2 g), the GE IC670MDL240K thrives in demanding settings like manufacturing floors, oil rigs, and power plants. Its metal enclosure and conformal-coated PCBs protect against dust, moisture, and chemical exposure.
Application Areas
The GE IC670MDL240K is widely deployed in industries requiring reliable digital signal acquisition:
-
Oil and Gas:
- Monitors valve positions, pressure switches, and emergency shutdown (ESD) signals in refineries and pipeline networks.
- Integrates with safety instrumented systems (SIS) to ensure compliance with industry safety standards.
-
Power Generation:
- Tracks generator breaker states, turbine speed sensors, and cooling system status in thermal and renewable power plants.
- Supports condition-based maintenance by capturing real-time operational data from field devices.
-
Manufacturing:
- Controls conveyor systems, robotic arms, and quality inspection triggers in automotive and pharmaceutical production lines.
- Monitors machine safety interlocks (e.g., door switches, emergency stops) to prevent accidents.
-
Water/Wastewater Treatment:
- Registers pump status, level switches, and chemical dosing system operations in treatment facilities.
- Enables remote monitoring of lift stations and distribution networks via SCADA integration.
Related Products
- GE IC670MDL241K: A 16-channel 120 VAC digital input module, suitable for legacy systems requiring higher voltage inputs.
- GE IC670MDL740K: A digital output module with 16 channels of 24 VDC, often paired with the GE IC670MDL240K for complete control loops.
- GE IC670ALG222K: An analog input module for integrating continuous signals (e.g., temperature, pressure) alongside digital inputs.
- GE IC697CPU780: A high-performance PLC processor for the Series 90-70 platform, optimizing data processing from the GE IC670MDL240K.
- GE IC670PWR710K: A redundant power supply module ensuring stable operation for the GE IC670MDL240K in critical applications.
Installation and Maintenance
Pre-installation Preparation:
Before installing the GE IC670MDL240K, ensure the following:
Before installing the GE IC670MDL240K, ensure the following:
- Verify the power supply matches 24 VDC ±10% and that the PLC rack is properly grounded to prevent ESD damage.
- Use VersaPro software to configure channel filtering and diagnostic settings based on sensor requirements.
- Mount the module in a 19″ rack with at least 25 mm clearance for airflow, avoiding proximity to heat sources.
Maintenance Recommendations:
- Routine Checks: Monthly visual inspections of front-panel LEDs (green for normal, red for faults) and cleaning dust from ventilation slots.
- Signal Verification: Annual testing of input channels using a certified voltage source to ensure accuracy.
- Firmware Updates: Periodic updates via GE’s programming tools to access compatibility improvements and bug fixes.
- Spare Parts Management: Keeping a spare GE IC670MDL240K on hand for quick replacement in critical systems.
Product Warranty
Our company provides a one-year quality warranty for the GE IC670MDL240K, covering hardware failures due to non-human factors. During the warranty period, we will replace any module with abnormal signal processing or physical defects. For discontinued models like the GE IC670MDL240K, our global inventory ensures rapid fulfillment of urgent orders. We also offer post-warranty technical support and repair services, ensuring your automation systems remain reliable long after the warranty expires.
Contact Information:
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Note: This description is based on GE’s official specifications and industry applications. For detailed guidelines, refer to the GE IC670MDL240K user manual or contact our technical team.
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