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GE IC660TBD025 Terminal Block Module
Product Overview: GE IC660TBD025
The GE IC660TBD025 terminal block module is a robust industrial connectivity solution designed for GE’s 90-30 Series PLC systems. As a critical component of this automation platform, the IC660TBD025 serves as a physical interface between field devices (sensors, actuators) and PLC control modules, enabling secure and reliable signal transmission. Engineered for harsh industrial environments, this terminal block combines durable construction with flexible wiring configurations, making it an essential element for maintaining system integrity in manufacturing, energy, and process control applications.
Featuring a 25-position terminal layout, the IC660TBD025 supports both power and signal connections, with each terminal rated for 10A/250V AC. Its screw-down termination design ensures stable connections even in high-vibration settings, while the polarity-marked terminals simplify wiring and reduce installation errors. The module’s DIN rail mounting and compatibility with GE’s 90-30 Series racks (e.g., IC660RCM001) enable seamless integration into existing automation setups, minimizing downtime during system upgrades.
Within automation architectures, the IC660TBD025 acts as a bridge between the control system and field equipment, ensuring accurate signal transfer for real-time monitoring and control. Its fire-retardant housing (UL94 V-0 rating) and -40°C to +70°C operating range make it suitable for demanding environments, from manufacturing plants to offshore platforms. By providing a reliable termination point for cables, this module enhances system maintainability and reduces the risk of connection failures, contributing to overall operational efficiency.
Technical Specifications: GE IC660TBD025
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC660TBD025 |
| Manufacturer | GE |
| Product Type | Terminal Block Module |
| Terminal Positions | 25 positions |
| Current Rating | 10A per terminal |
| Voltage Rating | 250V AC |
| Wire Gauge Compatibility | 22–12 AWG (0.5–6 mm²) |
| Termination Type | Screw-down (screw size: M3) |
| Physical Dimensions | 100 mm (H) × 150 mm (W) × 60 mm (D) |
| Weight | 0.3 kg |
| Operating Temperature | -40°C to +70°C |
| Humidity | 5–95% non-condensing |
| Mounting Type | DIN rail (35 mm standard) |
| Flame Rating | UL94 V-0 |
| Country of Origin | United States |
Main Features and Advantages: GE IC660TBD025
Reliable Termination Design: The IC660TBD025’s screw-down terminals provide secure connections that withstand vibration and thermal expansion, reducing the risk of loose wires and signal interruptions. This design is critical for maintaining consistent operation in machinery with high mechanical stress, such as conveyor systems or rotating equipment.
Flexible Wiring Configuration: With 25 terminals, the module accommodates a mix of power and signal wires, supporting both analog and digital signals. Its polarity and function markings (e.g., +24V, GND, I/O channels) simplify wiring diagrams and troubleshooting, even for complex control setups.
Industrial-Grade Durability: Constructed with flame-retardant materials and a rugged housing, the IC660TBD025 resists dust, moisture, and chemical exposure. Its wide temperature range ensures reliability in extreme environments, from cold storage facilities to high-heat processing zones.
Easy Integration and Maintenance: The module’s DIN rail mounting and compatibility with GE’s 90-30 Series racks enable quick installation alongside other PLC components. Its removable terminal blocks allow for easy wire replacement or modification without disturbing adjacent connections, reducing maintenance time.
Cost-Effective Connectivity: By consolidating multiple terminations into a single module, the IC660TBD025 optimizes control cabinet space and reduces wiring complexity. This efficiency translates to lower installation costs and simplified inventory management for spare parts.
Application Areas: GE IC660TBD025
The GE IC660TBD025 terminal block module is widely used in industries that require reliable field device connectivity:
- Manufacturing: Installed in automotive assembly lines, food processing plants, and packaging facilities to connect sensors (proximity, temperature) and actuators (valves, motors) to PLCs, ensuring precise control over production processes.
- Power Generation: Used in thermal and renewable energy plants to terminate wires from turbine sensors, generator controls, and switchgear, supporting real-time monitoring of critical parameters.
- Oil and Gas: Deployed in refineries and offshore platforms to connect pressure transducers, flow meters, and safety interlocks, enabling secure signal transmission in harsh, corrosive environments.
- Water Treatment: Connects pumps, valves, and pH sensors in water/wastewater plants, ensuring consistent operation and compliance with environmental regulations.
- Material Handling: Integrates with conveyor systems, cranes, and robotic arms in warehouses and logistics centers, facilitating smooth communication between control systems and mechanical components.
Related Products: GE IC660TBD025
- GE IC660RCM001 Rack Chassis: Houses the IC660TBD025 and other 90-30 Series modules, providing mechanical support and power distribution.
- GE IC660BBD010 Battery Backup Module: Complements the IC660TBD025 by ensuring data retention during power outages, critical for maintaining terminal configuration.
- GE IC693TBD001 Terminal Block: A smaller variant (16 positions) for compact control setups, suitable for smaller machinery or limited-space applications.
- GE IC693TBD002 Terminal Block: A high-current version (15A per terminal) for power-hungry devices, ideal for heavy-duty motors or heaters.
- GE IC660TBD026: A 26-position variant with similar features, offering one additional terminal for expanded wiring needs.
- GE IC693ACC300 Communications Module: Integrates with the IC660TBD025 to enable Ethernet/IP communication, enhancing remote monitoring capabilities.
Installation and Maintenance: GE IC660TBD025
Pre-installation Preparations:
Before installing the IC660TBD025, verify that the control cabinet is properly grounded and the DIN rail is securely mounted. Ensure the ambient temperature falls within -40°C to +70°C and that the wiring gauge (22–12 AWG) matches the terminal ratings. Label wires according to the wiring diagram to avoid confusion, then insert the module onto the DIN rail, pushing until it clicks into place. Tighten the mounting screws to secure it firmly.
Before installing the IC660TBD025, verify that the control cabinet is properly grounded and the DIN rail is securely mounted. Ensure the ambient temperature falls within -40°C to +70°C and that the wiring gauge (22–12 AWG) matches the terminal ratings. Label wires according to the wiring diagram to avoid confusion, then insert the module onto the DIN rail, pushing until it clicks into place. Tighten the mounting screws to secure it firmly.
Maintenance Recommendations:
- Routine Inspections: Monthly checks should include verifying terminal tightness with a torque screwdriver (0.5–0.8 N·m) and inspecting for loose wires or corrosion. Clean the housing with a dry cloth to remove dust or debris that could affect connectivity.
- Wiring Integrity: Quarterly, use a multimeter to test continuity between terminals and field devices, replacing any wires with signs of wear or damage. Ensure the flame-retardant housing remains free of physical damage.
- Environmental Monitoring: Regularly check for excessive heat or moisture in the installation area, as extreme conditions can degrade terminal performance over time. Install additional ventilation if necessary.
Product Guarantee: GE IC660TBD025
Our company provides a 12-month quality warranty for the GE IC660TBD025 terminal block module, covering hardware defects from non-human causes. During the warranty period, we will replace any module with faulty terminals, housing damage, or connectivity issues at no cost. For discontinued models or urgent needs, our global supply chain network ensures prompt delivery of spare parts, minimizing downtime and supporting continuous industrial operation.
With 17 years of expertise in industrial control distribution, we are committed to delivering reliable solutions and exceptional service. The IC660TBD025 exemplifies our dedication to quality, offering the durability and flexibility required for critical automation systems. Contact us today to optimize your field device connectivity with this robust terminal block module.
Note: All product names, logos, and brands are the property of their respective owners. This document is for informational purposes only and does not substitute for GE’s official technical documentation.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com
E-mail :sales@ygplc.com
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