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GE IC660EBD110P Genius Electric Discrete Input Module
Product Overview
The GE IC660EBD110P is a high-performance discrete input module engineered for GE’s Genius I/O system, a cornerstone of industrial automation renowned for its flexibility and reliability in connecting field devices to control systems. As part of the IC660 Series, this module serves as a critical interface between sensors, switches, and programmable logic controllers (PLCs) in manufacturing, automotive, and process industries, enabling real-time monitoring of machine status and safety interlocks.
Featuring 16 isolated discrete input channels, the GE IC660EBD110P processes AC signals within the range of 93–132 V AC, making it compatible with global industrial power grids. Its primary function is to convert raw field signals into digital data that PLCs can interpret, ensuring accurate detection of events such as conveyor belt positions, valve states, and emergency stop activations. The module’s 1500 Vrms input-to-ground isolation safeguards sensitive PLC components from voltage spikes and electromagnetic interference (EMI), a common challenge in factories with heavy machinery.
In automation systems, the IC660EBD110P integrates seamlessly with GE’s Series 90-30 PLCs and Genius Bus Controllers, forming a distributed I/O network that reduces wiring complexity and extends control capabilities across large facilities. Its built-in fault detection identifies open or shorted input wires, alerting operators via front-panel LEDs and system diagnostics to minimize downtime. By combining rugged construction, high channel density, and advanced signal processing, the GE IC660EBD110P enhances operational efficiency, simplifies system expansion, and ensures reliable performance in demanding industrial environments.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC660EBD110P |
| Manufacturer | GE |
| Product Type | Genius Electric Discrete Input Module |
| Series | IC660 (Genius I/O System) |
| Input Channels | 16 (isolated) |
| Input Voltage | 93–132 V AC (47–63 Hz) |
| Isolation Rating | 1500 Vrms (input-to-ground) |
| Input Current | 5 mA per channel (max) |
| Response Time | 1 ms (typical) + configurable filtering (10–100 ms in 10 ms increments) |
| Physical Dimensions | 114.3 mm (H) × 177.8 mm (W) × 76.2 mm (D) |
| Weight | 0.5 kg |
| Operating Temperature | 0°C to 60°C |
| Storage Temperature | -40°C to 100°C |
| Humidity Tolerance | 5%–95% (non-condensing) |
| Certifications | CE, UL 508, CSA C22.2 No. 142 |
Main Features and Advantages
High channel density:
The IC660EBD110P packs 16 isolated input channels into a compact form factor, optimizing space in control cabinets and reducing the number of modules needed for large-scale systems. This density is particularly valuable in automotive assembly lines or packaging facilities, where dozens of sensors monitor production stages, from part presence to robotic arm positions.
The IC660EBD110P packs 16 isolated input channels into a compact form factor, optimizing space in control cabinets and reducing the number of modules needed for large-scale systems. This density is particularly valuable in automotive assembly lines or packaging facilities, where dozens of sensors monitor production stages, from part presence to robotic arm positions.
Reliable isolation:
With 1500 Vrms input-to-ground isolation, the module protects PLCs and other control components from voltage transients and ground loops, common in industrial environments with high-voltage machinery like welders or motor drives. This isolation ensures consistent performance, even in electrically noisy settings, by preventing signal corruption.
With 1500 Vrms input-to-ground isolation, the module protects PLCs and other control components from voltage transients and ground loops, common in industrial environments with high-voltage machinery like welders or motor drives. This isolation ensures consistent performance, even in electrically noisy settings, by preventing signal corruption.
Advanced fault detection:
The module automatically detects open circuits and shorted input wires, reporting faults to the PLC via the Genius Bus. Front-panel LEDs (one per channel) provide instant visual feedback, allowing technicians to quickly identify issues without specialized tools. This feature reduces mean time to repair (MTTR), minimizing unplanned downtime in critical processes.
The module automatically detects open circuits and shorted input wires, reporting faults to the PLC via the Genius Bus. Front-panel LEDs (one per channel) provide instant visual feedback, allowing technicians to quickly identify issues without specialized tools. This feature reduces mean time to repair (MTTR), minimizing unplanned downtime in critical processes.
Flexible filtering:
Configurable input filtering (10–100 ms in 10 ms increments) suppresses electrical noise from nearby equipment, ensuring accurate signal interpretation. For example, in environments with high EMI—such as foundries or steel mills—a 100 ms filter can prevent false triggers from transient voltage spikes, ensuring reliable operation of safety interlocks.
Configurable input filtering (10–100 ms in 10 ms increments) suppresses electrical noise from nearby equipment, ensuring accurate signal interpretation. For example, in environments with high EMI—such as foundries or steel mills—a 100 ms filter can prevent false triggers from transient voltage spikes, ensuring reliable operation of safety interlocks.
Global voltage compatibility:
Support for 93–132 V AC input adapts to varying regional power grids, eliminating the need for voltage converters in international facilities. This flexibility simplifies sourcing and installation for multinational manufacturers, reducing complexity in global supply chains.
Support for 93–132 V AC input adapts to varying regional power grids, eliminating the need for voltage converters in international facilities. This flexibility simplifies sourcing and installation for multinational manufacturers, reducing complexity in global supply chains.
Seamless Genius system integration:
Designed to work with GE’s Genius Bus Controllers (e.g., IC693BEM331), the IC660EBD110P enables distributed I/O networks that extend up to 1 km from the PLC. This reduces cable costs and allows I/O placement close to field devices, improving signal quality and reducing installation time.
Designed to work with GE’s Genius Bus Controllers (e.g., IC693BEM331), the IC660EBD110P enables distributed I/O networks that extend up to 1 km from the PLC. This reduces cable costs and allows I/O placement close to field devices, improving signal quality and reducing installation time.
Rugged environmental design:
Rated for operating temperatures up to 60°C and humidity up to 95% (non-condensing), the module thrives in harsh industrial settings. It withstands conditions from food processing plants with frequent washdowns to foundries with high ambient heat, ensuring long-term reliability in challenging environments.
Rated for operating temperatures up to 60°C and humidity up to 95% (non-condensing), the module thrives in harsh industrial settings. It withstands conditions from food processing plants with frequent washdowns to foundries with high ambient heat, ensuring long-term reliability in challenging environments.
Application Areas
The GE IC660EBD110P excels in industries requiring reliable discrete signal monitoring:
- Automotive manufacturing:
Monitors robotic welders, conveyor belt position sensors, and safety light curtains in assembly lines. Its fault detection prevents unplanned stops by alerting operators to broken sensor wires, ensuring continuous production of vehicles. - Food and beverage processing:
Connects to level switches in mixing tanks, temperature sensors in ovens, and door interlocks on packaging machines. The module’s rugged design withstands frequent washdowns with caustic cleaners, maintaining performance in hygienic environments. - Material handling:
Integrates with proximity sensors on palletizers, limit switches on conveyors, and emergency stop buttons in distribution centers. Its filtering capabilities ensure accurate detection even near high-voltage motors, preventing false shutdowns in busy logistics hubs. - Chemical processing:
Monitors valve position switches, pressure transducers, and pump status indicators in hazardous areas. Isolation features protect control systems from corrosive environments and electrical noise generated by agitators or compressors, ensuring safe and consistent chemical production.
Specific applications include tracking part presence in automotive stamping lines, monitoring fill levels in beverage bottling machines, and verifying door closures in pharmaceutical cleanrooms.
Related Products
- GE IC660EBD020 (Genius discrete output module):
A complementary 16-channel output module, pairing with the IC660EBD110P to form complete I/O systems. Controls relays, solenoids, and indicator lights, enabling actuation based on signals received by the input module. - GE IC693CPU363 (Series 90-30 PLC):
A mid-range PLC that communicates with the IC660EBD110P via the Genius Bus, processing input data to execute control logic for industrial processes. - GE IC693BEM331 (Genius bus controller):
Manages communication between the PLC and distributed I/O modules like the IC660EBD110P, enabling networked control systems that extend across large facilities. - GE IC660ELB922 (Genius bus extender):
Extends the Genius Bus range by 500 m, allowing the IC660EBD110P to be placed further from the controller in large facilities such as warehouses or automotive plants. - GE IC660ERM001 (Genius I/O rack):
A 16-slot rack that houses the IC660EBD110P and other Genius modules, providing power distribution and backplane communication for organized and efficient system integration. - GE IC660EBA100 (Genius analog input module):
Adds analog signal processing (4–20 mA, 0–10 V) to systems using the IC660EBD110P, enabling temperature and pressure monitoring alongside discrete signals in mixed-signal applications. - GE IC693ALG223 (Series 90-30 analog output module):
Works with the IC660EBD110P to convert PLC outputs into analog signals, controlling valves or variable-speed drives based on discrete input data from sensors.
Installation and Maintenance
Pre-installation preparations:
Ensure the mounting surface (DIN rail or panel) is clean, dry, and securely grounded to prevent electrical noise. Verify the input voltage (93–132 V AC) matches the facility’s power supply to avoid damage. Use shielded twisted-pair cables for field connections, routing them away from high-voltage lines to minimize EMI. Configure the module’s address via DIP switches to avoid conflicts on the Genius Bus, ensuring proper communication with the PLC. Mount the IC660EBD110P in the IC660ERM001 rack, ensuring proper alignment with the backplane connectors to maintain signal integrity.
Ensure the mounting surface (DIN rail or panel) is clean, dry, and securely grounded to prevent electrical noise. Verify the input voltage (93–132 V AC) matches the facility’s power supply to avoid damage. Use shielded twisted-pair cables for field connections, routing them away from high-voltage lines to minimize EMI. Configure the module’s address via DIP switches to avoid conflicts on the Genius Bus, ensuring proper communication with the PLC. Mount the IC660EBD110P in the IC660ERM001 rack, ensuring proper alignment with the backplane connectors to maintain signal integrity.
Maintenance suggestions:
Perform monthly visual inspections of front-panel LEDs to check for fault indicators, which signal open circuits or shorted inputs. Clean dust from vents quarterly with compressed air, especially in dusty environments like foundries, to prevent overheating. Test input channels annually using a signal generator to confirm proper operation—verify that each channel responds to ON/OFF signals and that faults trigger correctly when wires are disconnected. Store spare IC660EBD110P modules in anti-static packaging at 0°C to 60°C with <70% humidity, testing them biannually to ensure functionality and readiness for quick replacement.
Perform monthly visual inspections of front-panel LEDs to check for fault indicators, which signal open circuits or shorted inputs. Clean dust from vents quarterly with compressed air, especially in dusty environments like foundries, to prevent overheating. Test input channels annually using a signal generator to confirm proper operation—verify that each channel responds to ON/OFF signals and that faults trigger correctly when wires are disconnected. Store spare IC660EBD110P modules in anti-static packaging at 0°C to 60°C with <70% humidity, testing them biannually to ensure functionality and readiness for quick replacement.
Product Guarantee
Our company offers a one-year quality warranty service for the IC660EBD110P, covering hardware malfunctions not caused by human factors. During the warranty period, if the product shows abnormal performance or functional failure, we will provide replacement services. In addition, for discontinued models or urgent demands, relying on our global supply chain network, we can quickly respond to customers’ procurement needs for scarce spare parts, and provide reliable services to support the continuous and stable operation of industrial systems.
As a leading enterprise in the industrial control industry, established in 2007, we have 17 years of experience. We are an import and export trade distribution company, mainly selling major brands of industrial control parts, with many unpopular discontinued models and a large stock. Our supply channel advantages ensure a large number of in-stock items, meeting customers’ urgent needs for spare parts. We distribute PLC modules, DCS cards, ESD system cards, and more, with a focus on reliable service and timely delivery.
For inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
