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GE IC660BBD023 RX3i Bus Baseplate Module
Product Overview
The GE IC660BBD023 is a high-reliability Bus Baseplate Module designed for GE’s PACSystems RX3i programmable logic controller (PLC) platform, serving as the foundational component for building robust industrial automation systems. Engineered to provide mechanical and electrical integration for RX3i modules, this baseplate enables seamless communication between CPU, I/O, and communication modules in manufacturing, power generation, and process control environments. As part of the IC660 Series, the IC660BBD023 ensures stable power distribution and data transfer, making it indispensable for creating scalable and fault-tolerant automation setups.
Featuring a 14-slot configuration, the GE IC660BBD023 supports a mix of analog, digital, and special function modules, allowing customization to meet specific application needs. Its rugged metal enclosure and conformal-coated circuitry withstand harsh industrial conditions, including vibration, humidity, and electromagnetic interference. The baseplate’s hot-swap capability enables module replacement without powering down the system, minimizing downtime during maintenance. By integrating with GE’s Proficy Machine Edition software, the IC660BBD023 facilitates intuitive system configuration and diagnostics, enhancing operational efficiency.
In automation ecosystems, the IC660BBD023 acts as the backbone of RX3i systems, ensuring reliable power and data connectivity between modules. Its dual redundant power supply inputs (24 V DC) and built-in voltage regulation protect against power fluctuations, while the backplane’s high-speed serial bus (32 Mbps) enables real-time data exchange. Whether deployed in standalone machines or complex factory networks, this baseplate supports the high-performance requirements of modern industrial control, from simple logic operations to advanced motion control.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC660BBD023 |
| Manufacturer | GE |
| Product Type | Bus Baseplate Module |
| Platform | PACSystems RX3i |
| Number of Slots | 14 slots (supports CPU, I/O, and communication modules) |
| Power Supply | 24 V DC ±10% (dual redundant inputs) |
| Power Consumption | 15 W (without modules) |
| Bus Speed | 32 Mbps (high-speed serial communication) |
| Physical Dimensions | 368 mm (H) × 229 mm (W) × 76 mm (D) |
| Weight | 2.5 kg |
| Operating Temperature | 0°C to +60°C (with derating above 50°C) |
| Mounting | Panel-mounted or rack-mounted (19-inch standard) |
| Certifications | CE, UL, cUL, IEC 61131-2 |
| Environmental Compliance | IEC 60068-2-6 (vibration), IEC 60068-2-27 (shock) |
Key Features and Advantages
Scalable 14-Slot Design: The IC660BBD023 accommodates up to 14 RX3i modules, enabling flexible system expansion as process requirements evolve. This scalability reduces upfront costs by allowing incremental upgrades instead of full system replacements.
Redundant Power Inputs: Dual 24 V DC power supplies with automatic failover ensure continuous operation during power disruptions, critical for 24/7 industrial applications. The baseplate’s built-in overvoltage and overcurrent protection safeguards connected modules from damage.
Hot-Swap Capability: Modules can be inserted or removed while the system is running, allowing maintenance without shutting down production. This feature minimizes downtime and enhances operational efficiency in time-sensitive environments.
High-Speed Data Bus: The 32 Mbps backplane bus supports real-time data exchange between modules, reducing latency for time-critical control applications like robotics or high-speed packaging systems.
Rugged Industrial Construction: The metal enclosure and conformal coating protect against dust, moisture, and corrosive elements, making the IC660BBD023 suitable for harsh environments such as offshore platforms, chemical plants, and mining facilities.
Easy Integration with Software Tools: Compatible with GE’s Proficy Machine Edition, the baseplate allows intuitive configuration of module addresses, power settings, and communication protocols, reducing engineering time and minimizing setup errors.
Application Areas
The GE IC660BBD023 is widely used in industries requiring flexible and reliable automation systems:
- Manufacturing: Deployed in automotive assembly lines, food processing plants, and pharmaceutical facilities to control conveyor systems, robotic arms, and packaging machines. Its scalability supports changing production demands.
- Power Generation: Manages power distribution systems in thermal and renewable energy plants, integrating with sensors and actuators to monitor generator status, switchgear, and auxiliary equipment.
- Oil & Gas: Used in refineries, pipelines, and offshore platforms to control pumps, valves, and compressors, ensuring safe and efficient operation in harsh environments.
- Water/Wastewater Treatment: Orchestrates pump stations, filtration systems, and chemical dosing processes, maintaining regulatory compliance and optimizing resource usage.
Specific applications include:
- Complex Control Systems: Supports multi-axis motion control in CNC machines, combining CPU, motion modules, and I/O for precise positioning and speed regulation.
- Process Automation: Integrates with analog and digital modules to monitor temperature, pressure, and flow in chemical reactors, ensuring consistent product quality.
- Building Automation: Manages HVAC systems, lighting, and security in commercial buildings, optimizing energy consumption and occupant comfort.
Related Products
- IC660BBD024: A 20-slot baseplate for larger systems, offering higher module density than the IC660BBD023 for complex automation setups.
- IC660BBD022: A 10-slot baseplate suitable for smaller applications, providing a cost-effective alternative for systems with fewer module requirements.
- IC695CPU310: A high-performance CPU module compatible with the IC660BBD023, offering advanced processing power for complex control algorithms.
- IC694ALG392: An analog input module that pairs with the baseplate to convert sensor signals (e.g., 4–20 mA) into digital data for processing.
- IC694ACC300: A communication module enabling Ethernet/IP or Modbus connectivity for the IC660BBD023-based system, facilitating remote monitoring.
- IC694PWR330: A redundant power supply module for the RX3i series, ensuring stable power delivery to the IC660BBD023 and connected modules.
- IC694MDL645: A digital output module that interfaces with the baseplate to control relays, solenoids, and other discrete devices in automation processes.
Installation and Maintenance
Pre-installation Preparations:
Before installing the GE IC660BBD023, ensure the mounting surface is flat, grounded, and ventilated. Verify the power supply (24 V DC) meets specifications and connect redundant power cables to the baseplate’s input terminals. Use anti-static precautions when handling the baseplate and modules. Mount the baseplate using the provided screws, leaving sufficient space for heat dissipation. Connect the backplane to the CPU and other modules, ensuring secure alignment in the slots.
Before installing the GE IC660BBD023, ensure the mounting surface is flat, grounded, and ventilated. Verify the power supply (24 V DC) meets specifications and connect redundant power cables to the baseplate’s input terminals. Use anti-static precautions when handling the baseplate and modules. Mount the baseplate using the provided screws, leaving sufficient space for heat dissipation. Connect the backplane to the CPU and other modules, ensuring secure alignment in the slots.
Maintenance Suggestions:
- Routine Checks: Monthly visual inspections should verify secure module seating, intact connectors, and proper LED indicators (power and communication status). Clean the enclosure with a dry cloth to prevent dust accumulation.
- Power Supply Testing: Annually test redundant power supplies using a multimeter to ensure voltage stability. Replace any power supplies failing to meet specifications to maintain system reliability.
- Firmware Updates: Periodically update the baseplate’s firmware via GE’s Proficy software to incorporate bug fixes and new features, following step-by-step guidelines to avoid disruptions.
- Spare Parts Management: Store spare IC660BBD023 baseplates in a controlled environment (temperature: 10–30°C, humidity: <50%) to ensure quick replacement during failures. Test spares periodically to confirm functionality.
Product Guarantee
Our company provides a 12-month quality warranty for the GE IC660BBD023, covering hardware defects under normal use. In case of performance issues, we offer prompt replacement services to minimize downtime. For discontinued or legacy models like the IC660BBD023, our global supply chain network sources rare components, ensuring rapid delivery for urgent needs. Our technical support team is available 24/7 for installation assistance, troubleshooting, and system optimization, delivering reliable solutions to maintain your automation infrastructure.
For inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
