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GE IC660BBA104 6231BP10910 Power Supply Module
Product Overview
The GE IC660BBA104 6231BP10910 is a high-reliability Power Supply Module designed for industrial automation systems, specifically as part of GE’s 90-30 Series programmable logic controllers (PLCs). Engineered to deliver stable DC power to PLC racks and connected field devices, this module ensures consistent operation of control systems in demanding environments such as manufacturing plants, power generation facilities, and oil & gas installations. The IC660BBA104 6231BP10910 integrates advanced voltage regulation and fault protection mechanisms, making it a critical component for maintaining system reliability and preventing downtime in mission-critical applications.
As a key element of the 90-30 Series, the IC660BBA104 6231BP10910 supports seamless integration with other modules in the series, including CPU, I/O, and communication modules. Its wide input voltage range (85–264 V AC) and high-efficiency design (up to 90% power conversion efficiency) enable it to adapt to varying power sources while minimizing energy waste. The module’s rugged construction, featuring a metal enclosure and conformal-coated circuitry, ensures reliable performance in harsh conditions, including temperature fluctuations, vibration, and electromagnetic interference.
In automation ecosystems, the GE IC660BBA104 6231BP10910 serves as the power backbone for PLC systems, converting incoming AC power to regulated DC voltages (24 V DC) required by logic modules and field devices. Its built-in diagnostic capabilities, such as overvoltage, overcurrent, and thermal overload protection, provide real-time feedback on power supply health, enabling proactive maintenance and reducing the risk of component damage. By combining robust power delivery with intelligent protection features, this module enhances the longevity and stability of industrial control systems.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC660BBA104 6231BP10910 |
| Manufacturer | GE |
| Product Type | Power Supply Module |
| Input Voltage | 85–264 V AC, 50/60 Hz |
| Output Voltage | 24 V DC ±0.5% |
| Output Current | 5 A (continuous) |
| Power Efficiency | Up to 90% |
| Physical Dimensions | 101.6 mm (H) × 177.8 mm (W) × 127 mm (D) |
| Weight | 1.5 kg |
| Operating Temperature | 0°C to +60°C (with derating above 40°C) |
| Storage Temperature | -40°C to +85°C |
| Mounting | Rack-mounted (compatible with GE 90-30 Series racks) |
| Certifications | CE, UL, cUL |
| Protection Features | Overvoltage, overcurrent, short-circuit, thermal overload |
Key Features and Advantages
Wide Input Voltage Range: The IC660BBA104 6231BP10910 accommodates input voltages from 85 to 264 V AC, eliminating the need for voltage converters in diverse global applications. This flexibility ensures stable operation even in regions with inconsistent power grids.
High-Efficiency Power Conversion: With up to 90% energy efficiency, the module reduces power loss and heat generation, contributing to lower operational costs and a smaller environmental footprint. Its efficient design also minimizes the need for additional cooling systems in control panels.
Comprehensive Fault Protection: Built-in safeguards against overvoltage, overcurrent, and thermal overloads protect both the power supply and connected equipment from damage. The module’s fault detection circuitry triggers immediate shutdowns or alarms, preventing cascading failures in critical systems.
Rugged Industrial Design: The metal enclosure and conformal coating on PCBs protect the module from dust, moisture, and corrosive elements, making it suitable for harsh industrial environments. It withstands vibration (up to 5 g) and shock (30 g), ensuring reliable performance in mobile or heavy machinery setups.
Hot-Swap Capability: The module supports hot-swapping, allowing replacement without powering down the PLC system. This feature minimizes downtime during maintenance or component failure, the PLC system. This feature minimizes downtime during maintenance or component failure, essential for 24/7 operational environments.
Seamless System Integration: Designed for GE’s 90-30 Series, the IC660BBA104 6231BP10910 interfaces seamlessly with other modules (e.g., CPU, I/O) and can be configured using GE’s Cimplicity software, simplifying system setup and optimization.
Application Areas
The GE IC660BBA104 6231BP10910 is essential for powering industrial control systems across various sectors:
- Manufacturing: Powers PLCs in automotive assembly lines, food processing plants, and pharmaceutical facilities, ensuring consistent operation of conveyor systems, robotic arms, and packaging equipment.
- Power Generation: Supports control systems in thermal, hydro, and renewable energy plants, managing turbine operations, generator excitation, and auxiliary equipment.
- Oil & Gas: Deployed in offshore platforms, refineries, and pipeline compressor stations to power PLCs that monitor pressure, flow, and safety interlocks.
- Water/Wastewater Treatment: Controls pumps, valves, and filtration systems in water treatment plants, ensuring reliable operation of disinfection and purification processes.
- Mining: Powers PLCs in mineral processing equipment, such as crushers, mills, and conveyor systems, in harsh underground and above-ground environments.
Specific applications include:
- Continuous Process Control: Maintains stable power for PLCs managing continuous manufacturing processes, such as chemical synthesis or paper production, where downtime leads to product waste.
- Packaging Machinery: Powers control systems in high-speed packaging lines, ensuring precise coordination of motors, sensors, and actuators for consistent product quality.
- Building Automation: Controls HVAC systems, lighting, and security systems in commercial buildings, optimizing energy use and occupant comfort.
Related Products
- IC660BBD101 Power Supply Module: A higher-current variant (10 A) of the IC660BBA104 6231BP10910, suitable for systems with higher power demands.
- IC693CPU363 90-30 Series CPU: Works in tandem with the IC660BBA104 6231BP10910 to form a complete PLC system, executing control logic and managing I/O operations.
- IC693MDL645 Digital Input Module: Connects to the 90-30 Series rack powered by the IC660BBA104 6231BP10910, enabling discrete signal monitoring from switches and sensors.
- IC693ALG222 Analog Output Module: Provides analog control signals for actuators, integrating with the power supply to form a closed-loop control system.
- IC693ACC302 Communication Module: Enables Ethernet connectivity for the 90-30 Series, allowing remote monitoring and control of systems powered by the IC660BBA104 6231BP10910.
- IC693CHS392 Rack Enclosure: Houses the power supply and other 90-30 Series modules, providing a protected environment for industrial applications.
Installation and Maintenance
Pre-installation Preparations:
Before installing the GE IC660BBA104 6231BP10910, ensure the PLC rack is properly grounded and ventilated. Verify the input voltage matches the module’s specifications (85–264 V AC) and use shielded cables for power connections to minimize electromagnetic interference. Mount the module in the rack using the provided hardware, ensuring adequate spacing for heat dissipation. Connect the output terminals to the PLC backplane and field devices, following GE’s wiring diagrams to avoid polarity errors.
Before installing the GE IC660BBA104 6231BP10910, ensure the PLC rack is properly grounded and ventilated. Verify the input voltage matches the module’s specifications (85–264 V AC) and use shielded cables for power connections to minimize electromagnetic interference. Mount the module in the rack using the provided hardware, ensuring adequate spacing for heat dissipation. Connect the output terminals to the PLC backplane and field devices, following GE’s wiring diagrams to avoid polarity errors.
Maintenance Suggestions:
- Routine Inspections: Perform monthly checks to ensure the module’s LED indicators (power on, fault) display normal operation. Use a multimeter to verify output voltage (24 V DC ±0.5%) and inspect for loose connections or signs of overheating.
- Cleaning: Every quarter, remove dust and debris from the module’s vents using compressed air to maintain optimal thermal performance. Avoid using liquids that could damage internal components.
- Fault Diagnosis: In the event of a fault alarm, use GE’s Cimplicity software to identify the cause (e.g., overvoltage, overload). Replace faulty components immediately and document the issue for preventive maintenance.
- Spare Parts Management: Store spare IC660BBA104 6231BP10910 modules in a dry, temperature-controlled environment (20–25°C) to ensure rapid replacement during unexpected failures. Test spares annually to confirm functionality.
Product Guarantee
Our company provides a 12-month quality warranty for the GE IC660BBA104 6231BP10910, covering hardware defects under normal use. In the event of performance issues such as voltage instability or fault failures, we offer prompt replacement services to minimize downtime. For legacy or discontinued models like the IC660BBA104 6231BP10910, our global supply chain network specializes in sourcing rare industrial control components, ensuring quick delivery for urgent needs. Our technical support team is available 24/7 to assist with installation, troubleshooting, and power system optimization, delivering reliable solutions to maintain your control system’s integrity.
For sales inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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