Description
GE IC660BBA020 Baseband Adapter Module
Product Overview: GE IC660BBA020
The GE IC660BBA020 baseband adapter module is a high-reliability industrial communication component designed for seamless integration within GE’s Series 90-30 PLC system. As a critical interface between the PLC’s central processing unit (CPU) and remote I/O devices, the IC660BBA020 enables robust data transmission and network expansion in industrial automation setups. This module serves as a bridge for connecting distributed I/O racks to the main control system, ensuring real-time communication and efficient data exchange in mission-critical applications.
Engineered for industrial durability, the IC660BBA020 features a rugged design with dual redundant communication paths to minimize downtime. It supports Baseband communication protocol over coaxial cable, enabling reliable data transfer at speeds up to 10 Mbps. The module’s hot-swappable functionality allows for maintenance without system shutdown, while its LED status indicators provide real-time feedback on network health and data traffic. With a compact form factor (178 mm x 102 mm x 76 mm) and DIN rail mounting, the IC660BBA020 simplifies integration into both new and existing control systems.
Within automation architectures, the IC660BBA020 plays a pivotal role in expanding the reach of GE’s Series 90-30 PLCs, supporting up to 32 remote I/O devices per network. Its wide operating temperature range (-20°C to +60°C) and resistance to electromagnetic interference make it suitable for harsh environments, including manufacturing plants, power stations, and oil refineries. By enabling reliable communication between the CPU and field devices, this module enhances system scalability and ensures consistent performance in demanding industrial applications.
Technical Specifications: GE IC660BBA020
Parameter Name | Parameter Value |
---|---|
Product Model | IC660BBA020 |
Manufacturer | GE |
Product Type | Baseband Adapter Module |
Communication Protocol | Baseband (coaxial cable) |
Data Transfer Rate | Up to 10 Mbps |
Network Capacity | Supports up to 32 remote I/O devices |
Power Supply | 24V DC ±10% |
Physical Dimensions | 178 mm (H) × 102 mm (W) × 76 mm (D) |
Weight | 0.9 kg |
Operating Temperature | -20°C to +60°C |
Humidity | 5–95% non-condensing |
Mounting Type | DIN rail |
Country of Origin | United States |
Main Features and Advantages: GE IC660BBA020
Redundant Communication Design: The IC660BBA020 incorporates dual redundant communication channels, ensuring continuous operation even if one path fails. This feature is critical for applications where downtime translates to significant losses, such as in continuous manufacturing processes.
High-Speed Data Transmission: With a maximum data rate of 10 Mbps, the module enables real-time monitoring and control of remote I/O devices, reducing latency in critical operations. This speed supports quick response to process changes and enhances overall system efficiency.
Hot-Swappable Functionality: The module can be replaced without powering down the system, minimizing maintenance downtime. This capability is essential for industries requiring 24/7 operation, such as power generation and oil refining.
Wide Environmental Tolerance: Built to withstand harsh industrial conditions, the IC660BBA020 operates reliably in temperatures from -20°C to +60°C and resists dust, moisture, and electromagnetic interference, ensuring consistent performance in challenging environments.
Scalable Network Expansion: By supporting up to 32 remote I/O devices, the module allows users to expand their PLC systems incrementally, adapting to evolving operational needs without a complete infrastructure overhaul.
Application Areas: GE IC660BBA020
The GE IC660BBA020 baseband adapter module is widely applied in industries that rely on robust industrial communication:
- Manufacturing: Integrates with assembly lines to connect remote I/O devices, such as sensors and actuators, to the central PLC, enabling real-time process control in automotive, pharmaceutical, and food & beverage production.
- Power Generation: Used in thermal and renewable energy plants to monitor and control auxiliary systems, such as cooling pumps and valve actuators, from a central control room.
- Oil and Gas: Deployed in refineries and pipeline systems to establish reliable communication between field instruments and the main control system, ensuring safe and efficient operation in hazardous environments.
- Water Treatment: Manages remote pumps, valves, and flow meters in water/wastewater plants, allowing operators to monitor and adjust processes from a centralized SCADA system.
- Mining: Connects remote machinery and sensors in mining operations, enabling real-time data transmission for equipment health monitoring and process optimization.
Related Products: GE IC660BBA020
- GE IC660BBD010: A baseband distribution module that works with the IC660BBA020 to expand network capacity, supporting additional remote I/O racks.
- GE IC660CBL020: A coaxial cable assembly specifically designed for the IC660BBA020, ensuring optimal signal integrity in baseband networks.
- GE IC693CPU363: A Series 90-30 CPU module that pairs with the IC660BBA020 to form a complete control system for medium-sized applications.
- GE IC660BBS010: A baseband terminator module used to terminate network cables and prevent signal reflection, essential for maintaining data integrity in the IC660BBA020 network.
- GE IC693CHS392: A rack chassis that houses the IC660BBA020 and other Series 90-30 modules, providing mechanical support and power distribution.
- GE IC660BBA010: A legacy baseband adapter variant compatible with the IC660BBA020, offering similar functionality for system retrofits.
Installation and Maintenance: GE IC660BBA020
Pre-installation Preparations:
Before installing the IC660BBA020, verify the power supply (24V DC) and ensure the DIN rail is properly grounded. Clean the mounting area and secure the module using the provided clips. Connect the coaxial cable to the module’s BNC connector, ensuring a tight fit to prevent signal loss. Configure the module’s address using the dip switches, matching it to the network topology specified in the system design. Finally, power on the system and verify LED indicators (power, communication, and status) to ensure proper initialization.
Before installing the IC660BBA020, verify the power supply (24V DC) and ensure the DIN rail is properly grounded. Clean the mounting area and secure the module using the provided clips. Connect the coaxial cable to the module’s BNC connector, ensuring a tight fit to prevent signal loss. Configure the module’s address using the dip switches, matching it to the network topology specified in the system design. Finally, power on the system and verify LED indicators (power, communication, and status) to ensure proper initialization.
Maintenance Recommendations:
- Routine Inspections: Monthly checks should include verifying LED status, tightening cable connections, and cleaning the module’s surface to prevent dust accumulation.
- Signal Integrity Testing: Quarterly testing of coaxial cables using a cable tester ensures optimal data transmission. Replace any damaged cables immediately to avoid communication errors.
- Firmware Updates: Periodically check GE’s support website for firmware updates for the IC660BBA020, applying them as needed to access bug fixes and new features.
- Spare Parts Management: Keep a spare IC660BBA020 on hand, pre-configured with the system parameters, to minimize downtime in case of module failure.
Product Guarantee: GE IC660BBA020
Our company provides a 12-month quality warranty for the GE IC660BBA020 baseband adapter module, covering hardware defects arising from non-human factors. During the warranty period, we will replace any module that exhibits communication failures, power supply issues, or physical defects at no additional cost. For discontinued models or urgent repair needs, our global supply chain network ensures rapid delivery of spare parts, minimizing disruptions to your operations.
With 17 years of expertise in industrial control distribution, we are committed to delivering reliable solutions and exceptional customer support. The IC660BBA020 exemplifies our dedication to quality, providing the communication reliability required for critical industrial applications. Contact us today to discuss how this module can enhance your automation system’s performance and scalability.
Note: All product names, logos, and brands are the property of their respective owners. This document is for informational purposes only and does not substitute for GE’s official technical documentation. Always refer to the manufacturer’s guidelines for detailed installation and operation instructions.
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E-mail :sales@ygplc.com
E-mail :sales@ygplc.com
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