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GE IC3645LXCD1 Data Link Control Module
Product Overview：GE IC3645LXCD1
The GE IC3645LXCD1 is a high-performance Data Link Control Module designed for industrial automation systems, specifically as part of GE’s 90-30 Series PLC platform. Engineered to facilitate reliable communication between programmable logic controllers (PLCs) and remote I/O devices, this module serves as a critical interface for data transmission in manufacturing, power generation, and process control environments. The IC3645LXCD1 supports multiple communication protocols, enabling seamless integration with legacy systems and modern automation networks, while its rugged design ensures consistent performance in harsh industrial settings.
As a key component of the 90-30 Series, the GE IC3645LXCD1 enables real-time data exchange between the PLC and distributed I/O racks, reducing latency and enhancing system responsiveness. It features dual-port connectivity for redundant network configurations, minimizing downtime in mission-critical applications. The module’s advanced error-checking mechanisms and built-in diagnostics ensure data integrity, while its compatibility with GE’s VersaMax software suite allows intuitive configuration and monitoring, making it an ideal choice for industries requiring high availability and easy maintainability.
In automation ecosystems, the IC3645LXCD1 bridges the gap between control systems and field devices, supporting applications such as conveyor control, process monitoring, and machine synchronization. Its modular design allows for easy installation in existing 90-30 Series racks, while compliance with industry standards (e.g., IEEE 802.3) ensures interoperability with third-party components. By delivering reliable data link control, this module optimizes operational efficiency and reduces the risk of communication-related failures in complex industrial setups.
Technical Specifications：GE IC3645LXCD1
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC3645LXCD1 |
| Manufacturer | GE |
| Product Type | Data Link Control Module |
| Platform | 90-30 Series PLC |
| Communication Protocols | DF1, Modbus RTU, Ethernet/IP (with adapter) |
| Interface | Dual RS-485 ports, 10/100 Mbps Ethernet (optional) |
| Data Transfer Rate | Up to 100 Mbps (Ethernet), 115.2 kbps (RS-485) |
| Power Supply | 24 V DC ±10% |
| Physical Dimensions | 177.8 mm (H) × 101.6 mm (W) × 76.2 mm (D) |
| Weight | 0.9 kg |
| Operating Temperature | 0°C to +60°C |
| Mounting | Rack-mounted in 90-30 Series enclosure |
| Certifications | CE, UL, cUL |
Key Features and Advantages：GE IC3645LXCD1
Dual-Port Redundancy: The IC3645LXCD1 features dual communication ports, allowing redundant network configurations to ensure continuous operation even if one port fails. This design eliminates single points of failure in critical communication paths.
Multi-Protocol Support: The module supports multiple communication protocols, including DF1 for legacy GE systems and Modbus RTU for interoperability with third-party devices. This flexibility reduces the need for additional gateways, simplifying system architecture.
High-Speed Data Transfer: With Ethernet capabilities up to 100 Mbps, the IC3645LXCD1 enables real-time data exchange for applications requiring rapid response, such as high-speed manufacturing lines or dynamic process control.
Advanced Diagnostics: Built-in diagnostic tools monitor network health, signal quality, and module status, providing real-time alerts via LED indicators and system logs. This proactive approach reduces troubleshooting time and minimizes downtime.
Rugged Industrial Design: Engineered to withstand harsh environments, the module operates reliably in temperatures up to 60°C and resists vibration, humidity, and electromagnetic interference, making it suitable for factory floors and outdoor installations.
Easy Integration: As part of the 90-30 Series, the IC3645LXCD1 integrates seamlessly with GE’s VersaMax programming software and other 90-30 modules (e.g., CPU, I/O), enabling quick configuration and system expansion.
Application Areas：GE IC3645LXCD1
The GE IC3645LXCD1 is widely used in industries that require robust and flexible communication solutions:
- Manufacturing: Facilitates data exchange between PLCs and remote I/O in automotive assembly lines, food processing plants, and packaging facilities, ensuring synchronized operation of conveyors, robots, and processing equipment.
- Power Generation: Monitors and controls auxiliary systems in power plants, such as cooling fans, fuel pumps, and switchgear, by enabling real-time data transmission between the control room and field devices.
- Water/Wastewater Treatment: Connects PLCs with sensors and actuators in treatment plants, supporting automated control of pumps, valves, and filtration systems to maintain optimal process parameters.
- Oil & Gas: Enables remote monitoring of pipeline pressure, flow rates, and safety interlocks in upstream and midstream applications, ensuring timely data transmission for operational decision-making.
Specific applications include:
- Remote I/O Communication: Connects PLCs with distributed I/O racks in large facilities, reducing cabling costs and enabling modular system design.
- Machine-to-Machine (M2M) Communication: Facilitates data sharing between different industrial devices, such as PLCs, HMIs, and SCADA systems, for comprehensive process visualization.
- Legacy System Upgrades: Bridges legacy GE systems with modern networks, allowing gradual migration to newer technologies without disrupting existing operations.
Related Products：GE IC3645LXCD1
- IC693CPU363 (90-30 Series CPU): A high-performance processor that pairs with the IC3645LXCD1 for complex control applications, offering expanded memory and processing power.
- IC693ALG392 (Analog Input Module): Works alongside the IC3645LXCD1 to acquire analog signals from sensors, converting them into digital data for transmission.
- IC693PWR321 (Power Supply Module): Provides redundant power to the 90-30 Series rack, ensuring stable operation of the IC3645LXCD1 and other modules.
- IC693ACC302 (Ethernet Communication Module): Enhances the IC3645LXCD1 with high-speed Ethernet capabilities, supporting protocols like Modbus TCP and Ethernet/IP.
- IC693MDL645 (Digital Output Module): Sends control signals to actuators based on data received via the IC3645LXCD1, completing the control loop in automation systems.
- IC693CHS392 (Chassis): Houses the IC3645LXCD1 and other 90-30 modules, providing a structured and protected environment for installation.
Installation and Maintenance：GE IC3645LXCD1
Pre-installation Preparations:
Before installing the GE IC3645LXCD1, ensure the 90-30 Series chassis is properly grounded and powered. Verify compatibility with existing network configurations and select the appropriate communication protocol (DF1 or Modbus) based on system requirements. Mount the module in an available slot within the chassis, securing it with the provided hardware. Connect network cables to the dual RS-485 ports, using shielded cables to minimize electromagnetic interference, and configure IP settings (if using Ethernet) via GE’s VersaMax software.
Before installing the GE IC3645LXCD1, ensure the 90-30 Series chassis is properly grounded and powered. Verify compatibility with existing network configurations and select the appropriate communication protocol (DF1 or Modbus) based on system requirements. Mount the module in an available slot within the chassis, securing it with the provided hardware. Connect network cables to the dual RS-485 ports, using shielded cables to minimize electromagnetic interference, and configure IP settings (if using Ethernet) via GE’s VersaMax software.
Maintenance Suggestions:
- Routine Checks: Perform monthly visual inspections to ensure secure connections and normal LED status (e.g., power and communication indicators). Use VersaMax to monitor network traffic and error rates, addressing any anomalies promptly.
- Firmware Updates: Periodically update the module’s firmware to incorporate bug fixes and new features, following GE’s official procedures to avoid configuration loss.
- Redundancy Testing: Annually test the dual-port redundancy by simulating a port failure, verifying that the module switches to the backup port without disrupting data transmission.
- Spare Parts Management: Keep a spare IC3645LXCD1 in a controlled environment (temperature: 10–30°C, humidity: <50%) to minimize downtime in case of failure, ensuring rapid replacement during emergencies.
Product Guarantee：GE IC3645LXCD1
Our company provides a 12-month quality warranty for the GE IC3645LXCD1, covering hardware defects under normal use. In the event of performance issues, we offer prompt replacement services to minimize operational disruptions. For legacy or discontinued models like the IC3645LXCD1, our global supply chain network specializes in sourcing rare industrial control components, ensuring quick delivery for urgent needs. Our technical support team is available 24/7 to assist with installation, configuration, and troubleshooting, delivering reliable solutions to maintain your system’s connectivity and performance.
For sales inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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