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GE IC200ALG327H Analog Input/Output Module
Product Overview:GE IC200ALG327H
The GE IC200ALG327H is a high-performance Analog Input/Output Module designed for GE’s 90-30 Series PLC platform, catering to industrial automation systems that require precise measurement and control of analog signals. Engineered to convert real-world process variables (such as temperature, pressure, and flow) into digital data for processing by the PLC, this module serves as a critical interface between field instruments and the control system. As part of the IC200 Series, the IC200ALG327H ensures seamless integration with other 90-30 components, enabling robust automation in industries like power generation, manufacturing, and oil & gas.
Featuring 16 isolated channels (8 analog inputs and 8 analog outputs), the GE IC200ALG327H supports multiple signal types, including 4–20 mA current loops, 0–10 V DC voltages, and resistance temperature detector (RTD) signals. Its advanced signal conditioning circuitry includes anti-aliasing filters and galvanic isolation, ensuring measurement accuracy within ±0.1% of full scale while minimizing electromagnetic interference. The module’s hot-swappable design allows for maintenance without powering down the system, enhancing operational continuity in 24/7 industrial environments.
In automation ecosystems, the IC200ALG327H bridges the gap between analog field devices and the 90-30 PLC, enabling real-time monitoring and control of critical processes. Its compatibility with GE’s Proficy Machine Edition software allows intuitive configuration of input ranges, scaling parameters, and alarm thresholds, reducing engineering time and enhancing system flexibility. By delivering reliable analog I/O capabilities, this module supports applications from basic process control to complex closed-loop systems, making it an indispensable component for industries seeking precision and reliability.
Technical Specifications:GE IC200ALG327H
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC200ALG327H |
| Manufacturer | GE |
| Product Type | Analog Input/Output Module |
| Platform | 90-30 Series PLC |
| Channels | 8 analog inputs, 8 analog outputs |
| Input Signal Types | 4–20 mA, 0–10 V DC, RTD (Pt100, Ni100) |
| Output Signal Types | 4–20 mA, 0–10 V DC |
| Resolution | 12-bit for inputs, 11-bit for outputs |
| Accuracy | ±0.1% of full scale |
| Isolation | 500 V RMS galvanic isolation per channel |
| Power Supply | 24 V DC ±10% (from PLC rack) |
| Physical Dimensions | 101.6 mm (H) × 127 mm (W) × 76.2 mm (D) |
| Weight | 0.5 kg |
| Operating Temperature | 0°C to +60°C |
| Mounting | DIN rail or rack-mounted in 90-30 Series enclosure |
IC200ALG327H
Key Features and Advantages:GE IC200ALG327H
Dual-Functionality Design: The IC200ALG327H combines analog input and output capabilities in a single module, reducing rack space requirements and simplifying wiring in complex systems. This integrated design is ideal for applications that require both data acquisition and control signal transmission, such as PID loop control.
Wide Signal Compatibility: With support for multiple input/output signal types, the module adapts to diverse sensor and actuator setups, eliminating the need for dedicated modules. This versatility reduces inventory costs and enhances system flexibility, making it suitable for retrofitting or expanding existing automation systems.
High Precision and Reliability: The module’s 12-bit input resolution and advanced filtering ensure accurate representation of process variables, while galvanic isolation protects against ground loops and electrical noise. This precision is critical for applications like chemical dosing, where slight variations can impact product quality.
Hot-Swap Capability: Engineered for minimal downtime, the IC200ALG327H can be replaced while the PLC is running, allowing maintenance without disrupting operations. This feature is particularly valuable in continuous production environments where shutdowns are costly.
Seamless System Integration: As part of the 90-30 Series, the module interfaces seamlessly with GE’s programming software and other 90-30 components (e.g., digital I/O modules, communication gateways). This integration streamlines system configuration and troubleshooting, enhancing overall productivity.
Rugged Industrial Construction: Built to withstand harsh conditions, the module meets industry standards for vibration (IEC 60068-2-6) and temperature stability, ensuring reliable performance in manufacturing plants, power stations, and other industrial settings.
Application Areas
The GE IC200ALG327H is widely used in industries that require precise analog signal management:
- Manufacturing: Monitors and controls variables like pressure in hydraulic systems, temperature in ovens, and flow rates in chemical reactors, ensuring consistent product quality in automotive, pharmaceutical, and food processing plants.
- Power Generation: Measures parameters such as steam pressure, generator temperature, and fuel flow in thermal power plants, enabling optimal turbine performance and grid stability.
- Oil & Gas: Supports process control in refineries and pipeline systems, adjusting valve positions based on pressure readings and managing flow rates to prevent overloading.
- Water/Wastewater Treatment: Controls pump speeds and monitors water quality parameters (e.g., pH, turbidity), optimizing treatment processes and ensuring regulatory compliance.
Specific applications include:
- Closed-Loop Control: Uses analog outputs to adjust valve positions or motor speeds based on feedback from analog inputs, creating self-regulating systems for temperature or pressure control.
- Condition Monitoring: Integrates with RTDs and pressure transducers to track equipment health, triggering alarms when parameters exceed safe ranges.
- Batch Processing: Manages analog signals in chemical batch reactors, adjusting feed rates and temperatures to ensure consistent product yields.
Related Products:GE IC200ALG327H
- IC200ALG326 (Analog Input Module): A 16-channel analog input-only variant, suitable for applications that require more measurement points than control outputs.
- IC200ALG260 (High-Density Analog Module): Offers 32 channels (16 inputs/16 outputs) for high-density applications, reducing rack space compared to multiple IC200ALG327H modules.
- IC200ALG440 (Temperature Input Module): Specialized for thermocouple and RTD signals, complementing the IC200ALG327H in temperature-intensive applications like furnace control.
- IC200CHS022 (Communication Module): Enables Ethernet connectivity for the 90-30 Series, allowing remote access to data from the IC200ALG327H via SCADA systems.
- IC200PWR102 (Power Supply Module): Provides redundant power to the 90-30 rack, ensuring uninterrupted operation of the IC200ALG327H during voltage fluctuations.
- IC200MDL640 (Digital Input Module): Works alongside the IC200ALG327H to manage discrete signals, forming a comprehensive I/O solution for complex automation systems.
IC200ALG327H
Installation and Maintenance:GE IC200ALG327H
Pre-installation Preparations:
Before installing the GE IC200ALG327H, ensure the 90-30 Series rack is properly grounded and powered. Verify that the module’s input/output ranges match the connected devices (e.g., 4–20 mA for flow transmitters, 0–10 V DC for actuators). Use shielded cables for field connections to minimize electromagnetic interference, routing them separately from high-voltage wires. Configure the module in GE’s Proficy software, assigning channel addresses and enabling signal conditioning parameters (e.g., filtering, linearization) to match application requirements.
Before installing the GE IC200ALG327H, ensure the 90-30 Series rack is properly grounded and powered. Verify that the module’s input/output ranges match the connected devices (e.g., 4–20 mA for flow transmitters, 0–10 V DC for actuators). Use shielded cables for field connections to minimize electromagnetic interference, routing them separately from high-voltage wires. Configure the module in GE’s Proficy software, assigning channel addresses and enabling signal conditioning parameters (e.g., filtering, linearization) to match application requirements.
Maintenance Suggestions:
- Routine Checks: Perform monthly visual inspections to ensure secure terminal connections and normal LED status (e.g., green power indicator, stable data transfer lights). Use Proficy software to review channel diagnostics and identify any signals outside expected ranges.
- Calibration: Annually calibrate the module using a precision signal source to verify accuracy. Compare measured values against the source output, adjusting offsets or gains as needed, and document results for compliance.
- Firmware Updates: Periodically update the module’s firmware through the PLC to incorporate bug fixes and new features, following GE’s recommended procedures to avoid system disruptions.
- Spare Parts Management: Store spare IC200ALG327H modules in a static-free environment with controlled temperature (20–25°C) and humidity (<50%), testing them periodically to ensure functionality for emergency replacements.
IC200ALG327H
Product Guarantee:GE IC200ALG327H
Our company provides a 12-month quality warranty for the GE IC200ALG327H, covering hardware defects under normal use. In case of performance issues like signal inaccuracies or module failures, we offer prompt replacement services to minimize downtime. For legacy or discontinued models such as the IC200ALG327H, our global supply chain network specializes in sourcing rare industrial control parts, ensuring quick delivery for urgent needs. Our technical support team is available 24/7 to assist with installation, configuration, and troubleshooting, delivering reliable solutions to maintain your system’s efficiency and reliability.
For inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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