Description
EPRO PR6423000-031-CN+CON021 Eddy Current Vibration Sensor and Transmitter Kit
Product Overview:EPRO PR6423000-031-CN+CON021
The EPRO PR6423000-031-CN+CON021 is a high-precision eddy current vibration sensor and transmitter kit designed for critical machinery health monitoring in industrial automation systems. As part of EPRO’s PR6400 Series of proximity probes and CON Series transmitters, this integrated solution plays a pivotal role in measuring shaft vibration, displacement, and position parameters in rotating equipment such as turbines, compressors, and generators. The PR6423000-031-CN sensor, paired with the CON021 transmitter, delivers real-time data with exceptional accuracy, enabling predictive maintenance and preventing catastrophic failures in industries like oil & gas, power generation, and manufacturing.
The PR6423000-031-CN is a non-contact eddy current sensor that detects minute movements of conductive surfaces, while the CON021 transmitter converts raw sensor signals into standardized analog outputs (4–20 mA) and digital data for integration with PLC, DCS, or condition monitoring systems. Together, they form a robust solution for monitoring radial vibration, axial displacement, and shaft speed, with configurable alarm setpoints to ensure early detection of mechanical issues. The PR6423000-031-CN+CON021 kit is engineered to withstand harsh industrial environments, featuring rugged construction and immunity to electromagnetic interference, making it indispensable for systems requiring reliable, long-term performance.
In automation ecosystems, the EPRO PR6423000-031-CN+CON021 serves as a critical interface between machinery and control systems, providing actionable insights to maintenance teams. Its compatibility with EPRO’s broader portfolio of monitoring modules and software allows seamless integration into comprehensive condition monitoring platforms, reducing complexity and enhancing system-wide diagnostics. By enabling proactive maintenance strategies, this kit minimizes unplanned downtime, extends equipment lifespan, and supports operational efficiency in high-value asset environments.
Technical Specifications:EPRO PR6423000-031-CN+CON021
Parameter Name | Parameter Value |
---|---|
Product Model | PR6423000-031-CN+CON021 |
Manufacturer | EPRO |
Product Type | Eddy Current Vibration Sensor and Transmitter Kit |
Sensor Type (PR6423000-031-CN) | Eddy current proximity probe |
Transmitter Type (CON021) | 2-wire, loop-powered transmitter |
Measurement Range | Vibration: 0–50 mils (0–1.27 mm); Displacement: ±250 mils (±6.35 mm) |
Output Signal | 4–20 mA analog, ±10 V DC (optional) |
Power Supply | 18–30 V DC (CON021 transmitter) |
Physical Dimensions | Sensor: 直径 8 mm × 长度 50 mm; Transmitter: 100 mm (H) × 50 mm (W) × 30 mm (D) |
Weight | Sensor: 0.1 kg; Transmitter: 0.2 kg |
Operating Temperature | Sensor: -40°C to +120°C; Transmitter: -25°C to +70°C |
Mounting | Threaded mounting (sensor); DIN rail (transmitter) |
Certifications | CE, ISO 10816-3, API 670 |
EPRO PR6423000-031-CN+CON021
Key Features and Advantages:EPRO PR6423000-031-CN+CON021
High-Precision Vibration Measurement: The PR6423000-031-CN sensor offers micron-level resolution, detecting shaft vibrations as low as 0.1 mil (0.00254 mm) with minimal noise interference. The CON021 transmitter’s advanced signal conditioning ensures accurate conversion of raw data into reliable output signals, even in high-temperature or high-vibration environments.
Rugged Industrial Design: Both components are built to withstand extreme conditions, with the PR6423000-031-CN featuring a stainless steel housing and temperature compensation up to +120°C. The CON021 transmitter’s conformal coating protects against dust, moisture, and corrosive elements, ensuring long-term reliability in harsh industrial settings.
Easy Integration and Configuration: The CON021 transmitter supports plug-and-play setup with EPRO’s monitoring software, allowing users to configure alarm thresholds, filter settings, and output parameters via a user-friendly interface. Its 4–20 mA output is compatible with most industrial control systems, reducing integration complexity.
Redundancy and Fault Diagnostics: The kit supports redundant sensor configurations for critical applications, minimizing single points of failure. The CON021 includes built-in diagnostics that monitor sensor health, power supply status, and signal integrity, with LED indicators for quick fault identification.
Wide Application Scope: The PR6423000-031-CN+CON021 is suitable for both standard and custom monitoring setups, accommodating various shaft sizes and material types. Its non-contact measurement principle eliminates wear and tear on moving parts, enhancing operational safety.

EPRO PR6423000-031-CN+CON021
Application Areas:EPRO PR6423000-031-CN+CON021
The EPRO PR6423000-031-CN+CON021 is widely deployed in industries where precise machinery monitoring is critical:
- Oil & Gas: Monitoring turbines, compressors, and pumps in offshore platforms and refineries to detect bearing wear, misalignment, or cavitation, ensuring compliance with safety regulations and preventing costly downtime.
- Power Generation: Protecting steam and gas turbines, generators, and exciters in thermal, hydro, and nuclear power plants by providing real-time vibration data for load balancing and fault prediction.
- Manufacturing: Enhancing the reliability of high-speed motors, fans, and gearboxes in automotive, chemical, and pulp & paper facilities, enabling predictive maintenance to avoid production disruptions.
- Marine Engineering: Monitoring propulsion systems and auxiliary machinery on ships and offshore vessels, ensuring safe operation in harsh marine environments.
Specific applications include:
- Radial Vibration Monitoring: Detecting imbalance or shaft deflection in rotating machinery to prevent mechanical failure.
- Axial Displacement Tracking: Monitoring thrust bearing wear and shaft position in turbines to avoid contact between rotating and stationary components.
- Speed and Keyphasor Measurement: Providing reference signals for phase-locked vibration analysis, critical for identifying synchronous and asynchronous faults.
EPRO PR6423000-031-CN+CON021
Related Products:EPRO PR6423000-031-CN+CON021
- PR6424000-031-CN+CON020: A higher-temperature variant (sensor: -40°C to +200°C) for extreme environment applications, such as gas turbines.
- PR6426000-031-CN+CON041: Features a wider measurement range (±500 mils) for large-scale machinery, ideal for heavy industrial use.
- PR6428000-031-CN+CON021: Includes a longer sensor cable (5 meters) for remote mounting in complex systems.
- CON022 Transmitter: Offers dual-channel output for redundant monitoring, compatible with multiple PR6400 series sensors.
- PR9268 Accelerometer: A complementary product for broadband vibration analysis, used alongside eddy current sensors for comprehensive machinery diagnostics.
- CMON Master Monitoring System: A centralized platform for integrating data from PR6423000-031-CN+CON021 and other EPRO sensors, enabling advanced analytics and reporting.
- PR6412 Proximity Probe: A smaller-diameter sensor (5 mm) for tight-space installations, paired with the CON021 for specialized applications.
Installation and Maintenance:EPRO PR6423000-031-CN+CON021
Installation Preparation:
Before installing the EPRO PR6423000-031-CN+CON021, verify the machinery’s mounting interface and ensure the sensor’s threaded housing fits securely. Use shielded cables to connect the sensor to the CON021 transmitter, maintaining a minimum distance of 30 cm from high-power cables to reduce electromagnetic interference. Calibrate the sensor using EPRO’s CAL 100 calibration tool to set the zero gap and linear range according to the application’s requirements. Mount the CON021 on a DIN rail in a ventilated control cabinet, ensuring proper grounding and power supply connections.
Before installing the EPRO PR6423000-031-CN+CON021, verify the machinery’s mounting interface and ensure the sensor’s threaded housing fits securely. Use shielded cables to connect the sensor to the CON021 transmitter, maintaining a minimum distance of 30 cm from high-power cables to reduce electromagnetic interference. Calibrate the sensor using EPRO’s CAL 100 calibration tool to set the zero gap and linear range according to the application’s requirements. Mount the CON021 on a DIN rail in a ventilated control cabinet, ensuring proper grounding and power supply connections.
Maintenance Recommendations:
- Routine Inspections: Perform quarterly visual checks of the sensor and transmitter for loose connections, corrosion, or physical damage. Clean the sensor’s probe tip with a non-abrasive cloth to remove debris that could affect measurement accuracy.
- Calibration: Recalibrate the kit annually using EPRO’s official procedures to ensure measurement accuracy. Document calibration results for compliance with industry standards.
- Firmware Updates: Periodically update the CON021 transmitter’s firmware to access new features and security patches, following EPRO’s guidelines to avoid configuration errors.
- Spare Parts Management: Store spare PR6423000-031-CN sensors and CON021 transmitters in a controlled environment (temperature: 10–30°C, humidity: 20–80% RH) to facilitate quick replacement in case of failure, minimizing downtime.
EPRO PR6423000-031-CN+CON021
Product Warranty:EPRO PR6423000-031-CN+CON021
Our company provides a 12-month quality warranty for the EPRO PR6423000-031-CN+CON021, covering hardware defects under normal use. In the event of performance issues or functional failures, we offer prompt replacement services. For discontinued models or urgent requirements, our global supply chain network ensures rapid delivery of rare or obsolete parts, supporting continuous industrial operations. Our technical support team is available 24/7 to assist with installation, troubleshooting, and system optimization, ensuring seamless integration and long-term reliability.
For inquiries, contact our dedicated team via WhatsApp: +86 18859254943 or email: sales@ygplc.com.
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