Sale!

EMERSON 5X00875G01 | Analog Input Module | 5X00453G01 EMERSON

Original price was: $6,000.00.Current price is: $5,602.00.

Category: Brand:

Description

EMERSON 5X00875G01 Analog Input Module

Product OverviewEMERSON 5X00875G01 

The EMERSON 5X00875G01 is a high-precision Analog Input Module designed for industrial automation systems, specifically as part of Emerson’s Ovation distributed control system (DCS). Engineered to acquire and process continuous analog signals from field instruments (e.g., transmitters, sensors, and transducers), this module plays a critical role in monitoring and controlling process variables such as temperature, pressure, flow, and level in power generation, oil & gas, and chemical processing environments. The 5X00875G01 supports up to 16 isolated channels, each capable of converting analog signals (4–20 mA, 0–10 V DC, or thermocouple/RTD inputs) into digital data with 16-bit resolution, ensuring accurate and noise-free transmission to the DCS controller.

 

As a core component of the Ovation system, the EMERSON 5X00875G01 integrates seamlessly with other Ovation I/O modules and human-machine interfaces (HMIs), providing real-time data for process optimization and safety interlocks. Its galvanic isolation (250 V RMS) protects against voltage surges and ground loops, while built-in self-diagnostics continuously monitor channel health, reducing mean time to failure (MTTF) and enhancing system reliability. The module’s compact design (177.8 mm × 101.6 mm × 76.2 mm) and rugged enclosure (IP20 rating) make it suitable for harsh industrial environments, including high-temperature control rooms and field-mounted cabinets.

 

In automation ecosystems, the 5X00875G01 serves as a vital interface between analog field devices and digital control systems, enabling precise closed-loop control and predictive maintenance. Its support for hot-swappable functionality allows module replacement without disrupting system operation, minimizing downtime during maintenance. By delivering reliable, high-fidelity analog data, this module empowers operators to make informed decisions, optimize process efficiency, and ensure compliance with industry standards such as IEC 61511 for safety instrumented systems.

Technical SpecificationsEMERSON 5X00875G01 

Parameter Name Parameter Value
Product Model 5X00875G01
Manufacturer Emerson
Product Type Analog Input Module
Channels 16 isolated channels
Input Types 4–20 mA, 0–10 V DC, RTD (3/4-wire), thermocouple (J/K/T/E/R/S/B types)
Resolution 16 bits
Accuracy ±0.05% of full scale
Isolation 250 V RMS galvanic isolation per channel
Power Supply 24 V DC ±10% (module-powered via backplane)
Physical Dimensions 177.8 mm (H) × 101.6 mm (W) × 76.2 mm (D)
Weight 0.9 kg
Operating Temperature 0°C to +60°C
Mounting Rack-mounted in Ovation I/O chassis
Communication Proprietary Ovation backplane protocol
EMERSON 5X00875G01

EMERSON 5X00875G01

Key Features and AdvantagesEMERSON 5X00875G01 

Multi-Type Signal Compatibility: The EMERSON 5X00875G01 supports a wide range of analog inputs, eliminating the need for dedicated modules for different signal types. This versatility reduces hardware complexity and inventory costs, making it ideal for mixed-signal industrial setups.

 

High Precision and Noise Immunity: With 16-bit resolution and ±0.05% accuracy, the module ensures precise measurement of critical process variables. Galvanic isolation on each channel suppresses electromagnetic interference (EMI) and radio-frequency interference (RFI), delivering reliable data in high-noise environments like motor control centers or near high-voltage equipment.

 

Hot-Swap Capability: The module’s hot-swappable design allows replacement while the system is operational, minimizing downtime during routine maintenance or fault recovery. This feature is particularly valuable in 24/7 production environments where uninterrupted operation is essential.

 

Comprehensive Diagnostics: Built-in diagnostics provide real-time feedback on channel status, power supply health, and signal integrity. Faults are reported via LED indicators and the Ovation system’s HMI, enabling rapid identification and resolution of issues such as open circuits, short circuits, or out-of-range signals.

 

Scalable System Integration: As part of Emerson’s Ovation platform, the 5X00875G01 seamlessly integrates with other Ovation modules (e.g., analog output modules, communication gateways) and third-party systems via OPC UA or Modbus protocols. This scalability supports system expansion from small-scale applications to large, multi-plant architectures.

 

Rugged Industrial Design: The module’s metal enclosure and conformal-coated circuitry protect against dust, moisture, and vibration, ensuring long-term reliability in harsh industrial settings. Its wide operating temperature range (0°C to +60°C) accommodates both indoor and outdoor installations.

EMERSON 5X00875G01

EMERSON 5X00875G01

Application AreasEMERSON 5X00875G01 

The EMERSON 5X00875G01 is widely deployed in industries requiring precise analog signal monitoring and control:

 

  • Power Generation: Monitors steam temperature, boiler pressure, and turbine vibration in thermal and nuclear power plants, enabling optimal load management and compliance with environmental regulations.
  • Oil & Gas: Measures flow rates, tank levels, and pipeline pressures in refineries, offshore platforms, and pipeline networks, supporting real-time process optimization and leak detection.
  • Chemical Processing: Controls reactor temperatures, pH levels, and solvent concentrations in batch and continuous production systems, ensuring product quality and safety.
  • Water/Wastewater Treatment: Tracks water levels, chemical dosages, and effluent quality in treatment plants, optimizing pump efficiency and regulatory compliance.

 

Specific applications include:

 

  • Closed-Loop Control: Provides feedback signals for PID controllers to maintain process variables within tight tolerances, such as maintaining constant pressure in a steam distribution system.
  • Safety Instrumented Systems (SIS): Integrates with Emerson’s DeltaV SIS to provide analog inputs for emergency shutdown systems, ensuring rapid response to critical process deviations.
  • Predictive Maintenance: Uses vibration and temperature data from RTDs and accelerometers to detect early signs of equipment degradation, such as bearing wear in rotating machinery.

 

By delivering accurate and timely analog data, the 5X00875G01 enhances operational visibility, reduces unplanned outages, and supports data-driven decision-making across industrial sectors.

EMERSON 5X00875G01

EMERSON 5X00875G01

Related ProductsEMERSON 5X00875G01 

  1. 5X00876G01 Analog Output Module: Complements the 5X00875G01 by providing analog output channels for controlling actuators and valves, forming a complete feedback control loop.
  2. 5X00165G01 Digital Input Module: Expands the system’s I/O capabilities with discrete signal monitoring, ideal for integrating switch statuses or interlock signals.
  3. 5X00230G01 Communication Gateway Module: Enables integration of the Ovation system with legacy PLCs or SCADA systems via protocols like Profibus DP or Ethernet/IP.
  4. 5X00490G01 Power Supply Module: Provides redundant 24 V DC power for Ovation I/O racks, ensuring uninterrupted operation of the 5X00875G01 during power fluctuations.
  5. 5X00874G01 High-Speed Analog Input Module: Designed for fast-response applications (e.g., turbine speed monitoring), offering higher sampling rates for transient signal capture.
  6. 5X00372G01 Terminal Block Module: Simplifies field wiring by providing a centralized connection point for analog signals, reducing installation time and errors.
  7. 5X00123G01 Controller Module: Works in tandem with the 5X00875G01 to execute control logic, featuring high-performance processors for complex algorithm execution.
  8. 5X00877G01 Temperature Input Module: Specialized for high-accuracy temperature measurements from thermocouples and RTDs, enhancing the 5X00875G01’s capabilities in thermal applications.

Installation and MaintenanceEMERSON 5X00875G01 

Installation Preparation:
Before installing the EMERSON 5X00875G01, ensure the Ovation I/O rack is properly grounded and powered. Verify compatibility with existing field devices and wiring, using shielded cables for analog signals to minimize interference. Slide the module into the designated slot in the rack, securing it with the provided retention clips. Use Emerson’s Ovation Engineering Workbench software to configure input types, scaling factors, and alarm thresholds for each channel.

 

Maintenance Recommendations:

 

  • Routine Checks: Perform monthly visual inspections to ensure secure connections and clean the module’s vents to prevent dust buildup. Use the Ovation HMI to review diagnostic reports for any channel anomalies.
  • Calibration: Annually calibrate the module using Emerson’s calibration tools to ensure accuracy. For thermocouple and RTD inputs, verify linearity against reference standards and update compensation parameters as needed.
  • Firmware Updates: Periodically update the module’s firmware to access new features and security patches, following Emerson’s official procedures. Back up all configurations before initiating updates to prevent data loss.
  • Spare Parts Management: Store spare 5X00875G01 modules in static-protective packaging at room temperature (20–25°C) with low humidity (<60%). Rotate inventory to ensure shelf-life compliance and rapid availability during emergencies.
    EMERSON 5X00875G01

    EMERSON 5X00875G01

Product WarrantyEMERSON 5X00875G01 

Our company provides a 12-month quality warranty for the EMERSON 5X00875G01, covering hardware defects under normal use. In the event of performance issues or functional failures, we offer prompt replacement services to minimize operational disruptions. For discontinued or legacy models like the 5X00875G01, our global supply chain network specializes in sourcing hard-to-find industrial control components, ensuring quick delivery for urgent requirements. Our technical support team is available 24/7 to assist with installation, troubleshooting, and system optimization, delivering reliable solutions to keep your automation systems running efficiently.