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EMERSON 5X00453G01 | Analog Input Module | 5X00784G01 EMERSON

Original price was: $1,700.00.Current price is: $1,488.00.

Brand model:EMERSON
Product Name:5X00453G01
Warranty: 1 year
Size:100 mm (H) × 160 mm (W) × 60 mm (D)
Weight:0.84kg
Origin:USA
Inventory: Spot/Futures
Goods condition: Brand new
Delivery time: 3-4days
Order time: one month after payment

Category: Brand:

Description

EMERSON 5X00453G01 Analog Input Module

Product OverviewEMERSON 5X00453G01

The EMERSON 5X00453G01 is a high-precision Analog Input Module designed for industrial automation systems, serving as a critical component of Emerson’s Ovation™ distributed control system (DCS). Engineered to convert continuous analog signals from field instruments (e.g., transmitters, sensors) into digital data for processing, this module plays a pivotal role in monitoring and controlling process variables such as temperature, pressure, flow, and level across industries like power generation, oil & gas, and chemical manufacturing. The 5X00453G01 supports up to 16 isolated channels, each capable of handling multiple signal types (4–20 mA, 0–10 V DC, thermocouples, RTDs), making it a versatile solution for complex process control environments.

 

As part of the Ovation™ platform, the EMERSON 5X00453G01 ensures seamless integration with other Ovation™ modules and human-machine interfaces (HMIs), enabling real-time data acquisition and closed-loop control. Its advanced signal conditioning algorithms filter out noise and interference, ensuring accurate measurements even in harsh industrial settings with high electromagnetic compatibility (EMC). The module’s rugged design, featuring a metal enclosure and conformal coating, withstands extreme temperatures (-40°C to +85°C) and vibration, making it reliable for mission-critical applications where downtime is costly.

 

In automation ecosystems, the 5X00453G01 acts as the bridge between analog field devices and the digital control layer, providing the foundation for process optimization and safety systems. Its support for redundant communication protocols (e.g., Ethernet/IP, Profibus DP) enhances system resilience, while built-in diagnostics continuously monitor channel health, triggering alarms for out-of-range signals or hardware faults. By delivering precise and timely data, this module empowers operators to make informed decisions, reduce energy consumption, and maintain regulatory compliance.

Technical SpecificationsEMERSON 5X00453G01

Parameter Name Parameter Value
Product Model 5X00453G01
Manufacturer Emerson
Product Type Analog Input Module
Channels 16 isolated channels
Signal Types 4–20 mA, 0–10 V DC, thermocouples (J/K/T/E/R/S/B), RTDs (2/3/4-wire)
Resolution 16-bit ADC
Accuracy ±0.05% of full scale
Isolation Galvanic isolation (2500 V RMS) between channels and system ground
Power Supply 24 V DC ±10% (redundant inputs)
Physical Dimensions 100 mm (H) × 160 mm (W) × 60 mm (D)
Weight 0.8 kg
Mounting DIN rail or rack-mounted (35 mm standard)
Operating Temperature -40°C to +85°C
EMERSON 5X00453G01

EMERSON 5X00453G01

Key Features and AdvantagesEMERSON 5X00453G01

Multi-Signal Compatibility: The EMERSON 5X00453G01 supports a wide range of analog signals, eliminating the need for dedicated modules per signal type. This versatility reduces hardware complexity and installation costs, making it ideal for mixed-signal applications.

 

High Precision and Noise Immunity: With 16-bit resolution and ±0.05% accuracy, the module delivers precise measurements even in high-noise environments. Galvanic isolation between channels prevents ground loops, ensuring reliable data integrity in industrial settings prone to electrical interference.

 

Redundant Design: Dual 24 V DC power inputs and optional redundant communication paths (via Ovation™ system architecture) ensure continuous operation during power fluctuations or module maintenance. This redundancy is critical for maintaining process stability in uninterruptible systems.

 

Plug-and-Play Integration: Compatible with Emerson’s Ovation™ configuration software, the 5X00453G01 enables quick setup and calibration, reducing commissioning time. Its hot-swappable design allows module replacement without powering down the system, minimizing downtime.

 

Advanced Diagnostics: Built-in self-test (BIST) functionality and LED status indicators provide real-time feedback on channel health, power supply status, and communication integrity. Faults are reported to the DCS with detailed error codes, facilitating rapid troubleshooting.

 

Scalable Architecture: As part of the Ovation™ modular ecosystem, the 5X00453G01 can be combined with other I/O modules (e.g., digital inputs/outputs, communication gateways) to build scalable control systems, from small-scale installations to large industrial plants.

EMERSON 5X00453G01

EMERSON 5X00453G01

Application AreasEMERSON 5X00453G01

The EMERSON 5X00453G01 is widely deployed in industries requiring precise analog signal monitoring and control:

 

  • Power Generation: Monitors steam temperature, boiler pressure, and turbine load in thermal and nuclear power plants, supporting efficient energy production and grid stability.
  • Oil & Gas: Measures flow rates, wellhead pressures, and process temperatures in refineries, pipelines, and offshore platforms, ensuring compliance with safety standards and optimizing production workflows.
  • Chemical Processing: Controls reactor conditions, distillation column parameters, and material blending ratios in chemical plants, enhancing product quality and reducing waste.
  • Water/Wastewater Treatment: Tracks 液位 (liquid level), pH levels, and dissolved oxygen concentrations in treatment facilities, enabling automated control of pumps, valves, and filtration systems.

 

Specific applications include:

 

  • Process Control Loops: Provides feedback signals for PID controllers to maintain setpoints in critical processes like temperature regulation in furnaces or pressure control in pipelines.
  • Environmental Monitoring: Integrates with sensors to measure emissions, air quality, or water purity, supporting regulatory compliance and sustainability initiatives.
  • Machine Health Monitoring: Connects to vibration sensors or thermal imagers to detect early signs of equipment degradation, enabling predictive maintenance and reducing unplanned outages.
    EMERSON 5X00453G01

    EMERSON 5X00453G01

Related ProductsEMERSON 5X00453G01

  1. 5X00452G01 Analog Output Module: Complements the 5X00453G01 by providing analog control signals to actuators and valves, forming a complete input/output control loop.
  2. 5X00160G01 Digital Input Module: Expands the system’s capability to monitor discrete signals (e.g., switch states, alarm contacts) alongside analog data.
  3. 5X00230G01 Communication Module: Enables integration with third-party systems via protocols like MODBUS or Profibus, enhancing the 5X00453G01’s interoperability in hybrid control environments.
  4. 5X00485G01 Terminal Block: Simplifies field wiring by providing a centralized connection point for analog signals, reducing installation time and minimizing errors.
  5. 5X00454G01 High-Speed Analog Input Module: Designed for applications requiring fast sampling rates (e.g., vibration analysis), offering complementary functionality to the standard 5X00453G01.
  6. OVATION™ Controller Module: Works in tandem with the 5X00453G01 to execute control logic, providing a complete DCS solution for process automation.
  7. 5X00120G01 Power Supply Module: Redundant 24 V DC power supply designed for Ovation™ systems, ensuring stable operation of the 5X00453G01 in demanding environments.
  8. 5X00370G01 Alarm and Event Module: Enhances the 5X00453G01 by providing real-time alarm processing and event logging, improving operational visibility and response times.

Installation and MaintenanceEMERSON 5X00453G01

Installation Preparation:
Before installing the EMERSON 5X00453G01, ensure the control panel is properly grounded and ventilated. Use shielded cables for analog signals to minimize noise interference, and terminate wires securely in the module’s terminal blocks. Configure signal types and scaling parameters using Emerson’s Ovation™ Engineering Workbench software, ensuring compatibility with connected field instruments. Mount the module on a DIN rail or rack, leaving adequate space for heat dissipation.

 

Maintenance Recommendations:

 

  • Routine Checks: Inspect the module monthly for loose connections, corrosion, or overheating. Clean the enclosure with a dry cloth to prevent dust accumulation that could affect performance.
  • Calibration: Perform annual calibration using a certified calibration tool to verify accuracy. Document calibration results for compliance with industry standards (e.g., ISO 9001).
  • Firmware Updates: Periodically update the module’s firmware to access new features and security patches, following Emerson’s official procedures to avoid configuration errors.
  • Spare Parts Management: Store spare 5X00453G01 modules in a controlled environment (temperature: 10–30°C, humidity: 20–80% RH) to ensure rapid replacement during failures. Rotate inventory to maintain component freshness.
    EMERSON 5X00453G01

    EMERSON 5X00453G01

Product WarrantyEMERSON 5X00453G01

Our company provides a 12-month quality warranty for the EMERSON 5X00453G01, covering non-human-induced hardware defects. In the event of performance issues, we offer prompt replacement services to minimize operational disruptions. For discontinued or hard-to-find models like the 5X00453G01, our global supply chain network specializes in sourcing rare industrial control components, ensuring quick delivery for urgent needs. Our technical support team is available 24/7 to assist with installation, troubleshooting, and system optimization, delivering reliable solutions to keep your processes running smoothly.