ABB CAI04 | CAI01 | R1.CAIR

Description

Product Overview：ABB CAI04 

Technical Specifications：ABB CAI04 

Parameter Name	Parameter Value
Product Model	CAI04
Manufacturer	ABB
Product Type	Analog Input Module
Input Channels	4 isolated channels
Signal Types	4–20 mA, 0–10 V DC, ±10 V DC, RTD (Pt100, Ni100, Cu50), thermocouples (J, K, T)
Resolution	16-bit
Sampling Rate	500 ms per channel
Isolation	Galvanic isolation (2.5 kV RMS per channel)
Power Supply	24 V DC ±10% (redundant inputs)
Physical Dimensions	100 mm (H) × 160 mm (W) × 60 mm (D)
Weight	0.5 kg
Operating Temperature	-25°C to +70°C
Mounting	DIN rail (35 mm)
Communication	Serial interface via ABB’s PM866K01 controller

CAI04

Key Features and Advantages：ABB CAI04 

Scalable Integration: As part of ABB’s AC 800M platform, the CAI04 can be combined with other I/O modules (e.g., digital inputs/outputs, communication gateways) to build scalable control systems. Its compatibility with ABB’s Industrial IT System 800xA software allows for centralized configuration and monitoring, streamlining system management.

CAI04

Application Areas：ABB CAI04 

• Oil & Gas: Monitoring pressure transmitters, flow meters, and temperature sensors in upstream production, midstream pipelines, and downstream refining. The module’s rugged design ensures reliable operation in offshore platforms and high-temperature environments.
• Power Generation: Acquiring data from turbine sensors, generator voltage/current transducers, and boiler instrumentation in thermal, hydro, and renewable energy plants. The CAI04 supports real-time control of power output and grid stability.
• Chemical and Pharmaceutical Manufacturing: Measuring process variables (e.g., pH, level, viscosity) in reactors, mixers, and distillation columns. Its precision and re
  

  CAI04

  liability are essential for maintaining quality control and compliance with regulatory standards.

• Water and Wastewater Treatment: Monitoring analog signals from level sensors, conductivity meters, and chlorine analyzers to optimize treatment processes and ensure water quality. The module’s corrosion-resistant components suit humid and chemically aggressive environments.

• Predictive Maintenance: Integrating with vibration sensors and oil condition monitors to detect early signs of equipment wear, enabling proactive maintenance scheduling.
• Energy Management: Collecting data from smart meters and energy analyzers to optimize power consumption and reduce operational costs.
• Batch Process Control: Providing real-time feedback for precise control of dosing systems, mixers, and conveyor speeds in automated manufacturing lines.

Related Products：ABB CAI04 

1. ABB CAI08: An 8-channel analog input module with double the channel density of the CAI04, suitable for large-scale systems requiring high signal throughput.
2. ABB CAO04: A complementary analog output module, designed to send control signals to actuators and valves, forming a complete input-output loop with the CAI04.
3. ABB CI854K01: A communication interface module that enables the CAI04 to connect with Profibus DP networks, extending its compatibility with third-party control systems.
4. ABB PM866K01 Controller: A high-performance controller within the AC 800M series, which processes data from the CAI04 to execute control strategies and logic.
5. ABB TB840 Termination Unit: A terminal block unit that simplifies field wiring for the CAI04, providing a secure and organized connection point for sensor cables.
6. ABB AI810: A legacy analog input module compatible with older ABB systems, serving as an alternative for retrofitting applications.
7. ABB S800 I/O Series Modules: A range of I/O modules (e.g., DI810, DO810) that can be integrated with the CAI04 to build comprehensive automation systems.

Installation and Maintenance：ABB CAI04 

• Routine Inspections: Conduct quarterly visual inspections to check for loose connections, damaged cables, or signs of overheating. Clean the module’s enclosure with a dry, lint-free cloth to prevent dust accumulation that could affect performance.
• Calibration: Perform annual calibration using certified test equipment to ensure measurement accuracy. Document calibration results and compare them against baseline values to identify drift or component degradation.
• Firmware Updates: Periodically update the module’s firmware via ABB’s software tools to access new features, security patches, and compatibility improvements with newer system versions.
• Spare Parts Management: Store spare CAI04 modules in a controlled environment (temperature: 10–30°C, humidity: 20–80% RH) to quickly replace faulty units and minimize downtime. Regularly test spare modules to ensure they remain operational.
  

  CAI04

Product Warranty：ABB CAI04