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BENTLY 3500/93 135799-01 Product Specification
Product Overview
The BENTLY 3500/93 135799-01 is a high-performance communication gateway module designed for BENTLY’s 3500 Series Machinery Protection System. Engineered to bridge industrial control networks and enable seamless data exchange, this module serves as a critical interface in automation systems, connecting machinery protection components with higher-level control systems. As part of the 3500 Series, the BENTLY 3500/93 135799-01 supports multiple communication protocols, making it essential for industries such as oil and gas, power generation, and manufacturing that require reliable data integration from rotating equipment.
The BENTLY 3500/93 135799-01 integrates dual Ethernet ports and an RS-485 interface, enabling simultaneous connectivity to both legacy and modern network infrastructures. It features a 32-bit microprocessor for high-speed data processing and 16 MB of flash memory for program storage, ensuring efficient handling of real-time vibration, speed, and temperature data from 3500 Series modules. The module’s compact design (210 mm × 150 mm × 100 mm) and rugged IP23-rated enclosure make it suitable for harsh industrial environments, while its hot-swappable design allows maintenance without system shutdowns.
In automation architectures, the BENTLY 3500/93 135799-01 acts as a data hub, translating protocols like Modbus, Ethernet/IP, and OPC UA to enable interoperability between the 3500 Series and enterprise-level systems. Its built-in diagnostic tools monitor network health and alert operators to connectivity issues, minimizing downtime. By combining robust hardware with flexible software configuration, the module empowers engineers to build scalable, reliable monitoring systems that support predictive maintenance and operational efficiency.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | BENTLY 3500/93 135799-01 |
| Manufacturer | BENTLY NEVADA |
| Product Type | Communication Gateway Module |
| Communication Ports | 2 × 10/100BaseT Ethernet, 1 × RS-485 |
| Supported Protocols | Modbus RTU, Ethernet/IP, OPC UA, TCP/IP, UDP |
| Processor | 32-bit microprocessor |
| Memory | 16 MB flash, 8 MB SRAM |
| Power Supply | 24 VDC ±10% |
| Physical Dimensions | 210 mm (W) × 150 mm (H) × 100 mm (D) |
| Weight | 2.2 kg |
| Operating Temperature | -25°C to +60°C |
| Humidity | 5–95% non-condensing |
| Certifications | CE, UL, ISO 16132 |
Main Features and Advantages
Multi-Protocol Connectivity: The BENTLY 3500/93 135799-01 supports simultaneous operation of Modbus, Ethernet/IP, and OPC UA, eliminating the need for separate gateways. This versatility allows integration of legacy machinery protection systems with modern IIoT platforms, reducing system complexity and costs.
Dual Ethernet Redundancy: With two independent Ethernet ports, the module enables redundant network configurations, ensuring continuous data transmission in mission-critical applications. This feature is vital for 24/7 industrial settings where network downtime is unacceptable.
Hot-Swap Capability: The module’s hot-swappable design allows replacement without powering down the PLC rack, minimizing downtime during maintenance. This feature is particularly valuable in industrial environments requiring continuous operation.
Advanced Diagnostics: Built-in LED indicators and diagnostic software monitor network traffic, port status, and error rates, providing real-time insights into communication health. The module also logs diagnostic data for post-fault analysis, enabling proactive maintenance.
Scalable Performance: As part of the 3500 Series, the BENTLY 3500/93 135799-01 scales seamlessly with other modules (e.g., vibration monitors, power supplies) to accommodate growing automation needs. Its powerful processor supports high-speed data transfer in large-scale systems.
Application Areas
The BENTLY 3500/93 135799-01 is widely used in industries requiring robust data integration for machinery protection:
-
Oil and Gas:
- Connects offshore platform vibration monitoring systems with central SCADA networks, enabling remote diagnostics of compressors and pumps.
- Translates protocols between pipeline sensors and cloud-based analytics platforms for predictive maintenance in upstream and downstream operations.
-
Power Generation:
- Facilitates data exchange between turbine protection systems and power plant management software, optimizing energy production and grid stability.
- Enables remote monitoring of generator health via OPC UA, supporting condition-based maintenance in combined cycle power plants.
-
Manufacturing:
- Integrates high-speed manufacturing equipment vibration data with enterprise resource planning (ERP) systems for proactive maintenance scheduling.
- Connects robotic arm monitoring systems with quality control software in automotive plants, enhancing production efficiency.
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Water/Wastewater Treatment:
- Transmits pump vibration and speed data from distributed treatment facilities to central control rooms via Ethernet/IP, ensuring consistent water quality.
- Enables Modbus-based communication with chemical dosing systems for precise process control.
Related Products
- BENTLY 3500/92 129410-01: A legacy communication module with single Ethernet port, often used as a predecessor to the dual-port BENTLY 3500/93 135799-01 in older systems.
- BENTLY 3500/15 114M5335-01: A power input module that supplies stable 24 VDC to the BENTLY 3500/93 135799-01 and other 3500 Series components.
- BENTLY 3500/22M 146031-01: A vibration monitoring module that pairs with the BENTLY 3500/93 135799-01 to transmit vibration data to higher-level systems.
- BENTLY 3500/65 145988-02 02E: A speed/torque monitor that relies on the BENTLY 3500/93 135799-01 for network connectivity in rotational equipment monitoring.
- BENTLY 3500/95 129411-01: A redundant power supply module that ensures continuous operation of the BENTLY 3500/93 135799-01 in critical applications.
Installation and Maintenance
Pre-installation Preparation:
Before installing the BENTLY 3500/93 135799-01, ensure the following:
Before installing the BENTLY 3500/93 135799-01, ensure the following:
- Verify the power supply is 24 VDC ±10% and the control rack is properly grounded to prevent ESD damage. Use a multimeter to confirm voltage stability.
- Use BENTLY’s ProTool software to configure IP addresses, subnet masks, and protocol settings for Ethernet and RS-485 ports based on the network architecture.
- Mount the module in a 19″ rack with at least 50 mm of clearance for airflow, securing it with the provided brackets to minimize vibration-induced displacement.
Maintenance Recommendations:
- Routine Checks: Monthly visual inspections of front-panel LEDs (green for normal operation, red for faults) and cleaning dust from ventilation slots. Use a non-conductive brush to remove debris.
- Network Testing: Quarterly verification of network connectivity using ping tests and protocol analyzers to ensure consistent data transmission.
- Firmware Updates: Periodically update the module’s firmware via BENTLY’s software to access new protocol support and security patches, especially when integrating with newer systems.
- Redundancy Testing: Biannual functional tests of dual Ethernet ports to ensure failover capability during network interruptions.
Product Warranty
Our company provides a one-year quality warranty for the BENTLY 3500/93 135799-01, covering hardware failures due to non-human factors. During the warranty period, we will replace any module that exhibits communication errors or functional defects. For discontinued models like the BENTLY 3500/93 135799-01, our global inventory of legacy industrial parts ensures rapid fulfillment of urgent orders. We also offer post-warranty technical support and repair services to maintain your system’s reliability over its lifecycle.
Contact Information:
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Note: This document is based on technical data derived from BENTLY’s official specifications and industry applications. For detailed installation guidelines, refer to the BENTLY 3500/93 135799-01 user manual or contact our technical support team.
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