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BENTLY 3500/64M 176449-05 Process Variable Module
Product Overview: BENTLY 3500/64M 176449-05
The BENTLY 3500/64M 176449-05 process variable module is a high-precision industrial component designed for real-time monitoring of critical process parameters within Bently Nevada’s 3500 Series Machinery Health Monitoring System. As a key module in this advanced platform, the 3500/64M 176449-05 converts analog signals from sensors (e.g., pressure, temperature, flow) into digital data for analysis, enabling proactive maintenance and operational optimization in mission-critical environments. Engineered for reliability, this module integrates seamlessly with other 3500 Series components, such as vibration monitors and communication gateways, to form a comprehensive machinery health management system.
Featuring eight isolated analog input channels, the 3500/64M 176449-05 supports multiple signal types (4–20 mA, 0–10 V DC, thermocouples, RTDs), offering flexibility for diverse industrial applications. Its 16-bit analog-to-digital conversion ensures high-resolution measurements, while configurable alarm thresholds and linearization capabilities enhance diagnostic accuracy. The module’s dual redundant communication paths (Modbus RTU/TCP) and hot-swappable design minimize downtime, making it ideal for industries where continuous operation is non-negotiable. With a rugged metal enclosure and -40°C to +85°C operating range, the 3500/64M 176449-05 withstands harsh conditions in power plants, refineries, and manufacturing facilities.
In automation systems, the 3500/64M 176449-05 bridges process variables with machinery health data, enabling operators to correlate equipment performance with process conditions. This integration supports predictive maintenance strategies by identifying anomalies in parameters like pressure or temperature that could indicate developing mechanical issues, ultimately reducing unplanned downtime and optimizing operational efficiency.
Technical Specifications: BENTLY 3500/64M 176449-05
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 3500/64M 176449-05 |
| Manufacturer | BENTLY NEVADA |
| Product Type | Process Variable Module |
| Input Channels | 8 isolated analog inputs |
| Signal Types | 4–20 mA, 0–10 V DC, thermocouples, RTDs |
| Resolution | 16-bit ADC |
| Communication Protocol | Modbus RTU/TCP |
| Output Signals | 4–20 mA (loop-powered), digital status |
| Physical Dimensions | 177.8 mm (H) × 48.3 mm (W) × 254 mm (D) |
| Weight | 1.2 kg |
| Operating Temperature | -40°C to +85°C |
| Humidity | 5–95% non-condensing |
| Mounting Type | 3500 Rack (slot-compatible) |
| Compliance | API 670, IEC 61000-6-2 |
| Country of Origin | United States |
Main Features and Advantages: BENTLY 3500/64M 176449-05
Multi-Channel Precision Sensing: The 3500/64M 176449-05 supports eight independent input channels, each configurable for different signal types, reducing the need for multiple modules in complex setups. Its 16-bit resolution ensures measurement accuracy within ±0.05% of full scale, critical for detecting subtle process variations.
Flexible Signal Conditioning: Built-in linearization and scaling functions allow custom calibration for specific sensors, while configurable alarm and trip thresholds enable real-time fault detection. This flexibility supports applications ranging from simple temperature monitoring to complex multi-parameter process control.
Redundant Communication Architecture: Dual Modbus RTU/TCP interfaces provide failover capability, ensuring continuous data transmission to supervisory systems. This redundancy is vital for industries like oil & gas, where data loss could impact safety or compliance.
Industrial-Grade Durability: The module’s rugged metal enclosure and wide temperature range make it suitable for harsh environments, while its IP20 rating protects against dust and accidental contact. This durability minimizes maintenance and replacement costs in demanding industrial settings.
Hot-Swappable Design: The module can be replaced without powering down the rack, enabling maintenance during operation. This feature reduces mean time to repair (MTTR) and supports 24/7 production cycles in manufacturing and power generation.
Application Areas: BENTLY 3500/64M 176449-05
The BENTLY 3500/64M 176449-05 process variable module is essential for industries requiring integrated process and machinery health monitoring:
- Power Generation: Monitors steam pressure, turbine temperature, and cooling water flow in thermal power plants, correlating process data with vibration analysis to optimize turbine efficiency and prevent overheating.
- Oil and Gas: Deploys in refineries and offshore platforms to track pipeline pressure, gas flow rates, and compressor temperatures, enabling early detection of leaks or mechanical stress in critical infrastructure.
- Manufacturing: Integrates with production lines to monitor hydraulic pressure, oven temperature, and conveyor load in automotive and pharmaceutical facilities, ensuring process consistency and product quality.
- Water Treatment: Manages water flow, pH levels, and pump pressure in wastewater treatment plants, supporting regulatory compliance and efficient resource management.
- Aerospace and Defense: Monitors fuel pressure, engine temperature, and hydraulic system parameters in ground support equipment, ensuring mission readiness and safety.
Related Products: BENTLY 3500/64M 176449-05
- 3500/62M Process Variable Module: A 4-channel variant of the 3500/64M 176449-05, suitable for smaller setups requiring fewer input channels.
- 3500/42M Vibration Monitoring Module: Works alongside the 3500/64M 176449-05 to integrate vibration data with process variables for comprehensive machinery health analysis.
- 3500/92M Communication Gateway: Connects the 3500/64M 176449-05 to Ethernet networks, enabling remote access to process data for cloud-based analytics.
- 3500/05 Rack Enclosure: Houses the 3500/64M 176449-05 and other 3500 Series modules, providing mechanical support and power distribution.
- 3500/15 Power Supply Module (127610-01): Supplies redundant power to the 3500/64M 176449-05, ensuring stable operation in critical applications.
- 3500/32 Relay Module (125712-01): Triggers alarms or shutdowns based on process variable thresholds from the 3500/64M 176449-05, enhancing safety interlocks.
Installation and Maintenance: BENTLY 3500/64M 176449-05
Pre-installation Preparations:
Before installing the 3500/64M 176449-05, verify the 3500 Rack is properly grounded and powered (24V DC). Clean the rack slot and ensure no debris is present. Slide the module into the designated slot, securing it with retention brackets. Connect sensor cables to the terminal block, ensuring shielded wiring to minimize electromagnetic interference. Configure input signal types and ranges using Bently Nevada’s 3500 Configuration Software, and test communication with the rack controller to ensure proper integration.
Before installing the 3500/64M 176449-05, verify the 3500 Rack is properly grounded and powered (24V DC). Clean the rack slot and ensure no debris is present. Slide the module into the designated slot, securing it with retention brackets. Connect sensor cables to the terminal block, ensuring shielded wiring to minimize electromagnetic interference. Configure input signal types and ranges using Bently Nevada’s 3500 Configuration Software, and test communication with the rack controller to ensure proper integration.
Maintenance Recommendations:
- Routine Inspections: Monthly checks include verifying LED status indicators, tightening cable connections, and cleaning the module’s surface to prevent dust accumulation. Use a multimeter to confirm input signal integrity and output accuracy.
- Calibration: Annually calibrate the module using certified signal sources to maintain measurement precision. Reference Bently Nevada’s calibration procedures for step-by-step guidance on adjusting offsets and gains.
- Firmware Updates: Periodically update the module’s firmware via the rack controller to access new features or bug fixes, ensuring compatibility with evolving automation systems.
- Spare Parts Management: Keep a spare 3500/64M 176449-05 on hand, leveraging our global supply chain for quick replacement of discontinued or urgent components.
Product Guarantee: BENTLY 3500/64M 176449-05
Our company provides a 12-month quality warranty for the BENTLY 3500/64M 176449-05 process variable module, covering hardware defects from non-human causes. During the warranty period, we will replace any module with faulty inputs, communication failures, or physical damage at no cost. For urgent needs or discontinued models, our extensive inventory and global logistics network ensure prompt fulfillment, minimizing downtime and supporting continuous industrial operation.
With 17 years of expertise in industrial control distribution, we prioritize reliable products and exceptional service. The 3500/64M 176449-05 exemplifies our commitment to quality, offering the precision and durability required for critical process monitoring. Contact us today to optimize your machinery health management with this advanced module.
Note: All product names, logos, and brands are property of their owners. This document is informational and does not substitute for Bently Nevada’s official technical manuals.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com
E-mail :sales@ygplc.com
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