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BENTLY 3500/22M 138607-01AE Proximitor Interface Module
Product Overview: BENTLY 3500/22M 138607-01AE
The BENTLY 3500/22M 138607-01AE Proximitor Interface Module is a high-precision industrial component designed for mechanical health monitoring in Bently Nevada’s 3500 Series Machinery Health Monitoring System. As a core module within this advanced platform, the 3500/22M 138607-01AE converts proximity probe signals into standardized outputs for real-time vibration and displacement analysis, enabling early fault detection in rotating equipment such as turbines, compressors, and motors. Engineered for reliability in harsh industrial environments, this module bridges the gap between eddy current probes and monitoring systems, delivering critical data to support predictive maintenance strategies.
Featuring dual-channel input capability, the 3500/22M 138607-01AE supports simultaneous monitoring of two proximity probes (e.g., 106M1081-01), each with a linear measurement range of 0–2 mm. Its 7.87 V/mm sensitivity ensures precise detection of shaft vibrations, while built-in signal conditioning filters out noise for accurate analysis. The module’s hot-swappable design allows replacement without system shutdown, minimizing downtime, and its -40°C to +85°C operating temperature range ensures resilience in extreme conditions. Compatible with 3500 Rack enclosures (e.g., 3500/05), the 3500/22M 138607-01AE forms a vital link in automation systems, translating mechanical movements into actionable insights for operational efficiency.
Technical Specifications: BENTLY 3500/22M 138607-01AE
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 3500/22M 138607-01AE |
| Manufacturer | BENTLY NEVADA |
| Product Type | Proximitor Interface Module |
| Input Channels | 2 channels (eddy current probe) |
| Measurement Range | 0–2 mm (per channel) |
| Sensitivity | 7.87 V/mm (200 mV/mil) |
| Output Signal | 4–20 mA, 0–10 V DC |
| Communication Protocol | Internal to 3500 Series via backplane |
| Physical Dimensions | 177.8 mm (H) × 48.3 mm (W) × 254 mm (D) |
| Weight | 1.2 kg |
| Operating Temperature | -40°C to +85°C |
| Humidity | 5–95% non-condensing |
| Mounting Type | 3500 Rack (slot-compatible) |
| Compliance | API 670, IEC 61000-6-2 |
| Country of Origin | United States |
Main Features and Advantages: BENTLY 3500/22M 138607-01AE
Dual-Channel Precision Monitoring: The 3500/22M 138607-01AE supports two independent proximity probes, enabling simultaneous measurement of shaft vibration and displacement. This dual-channel design optimizes space in control cabinets and reduces installation costs for multi-point monitoring applications.
High-Sensitivity Signal Conditioning: With 7.87 V/mm sensitivity, the module converts minute mechanical movements into high-fidelity electrical signals, allowing early detection of issues like bearing wear or shaft misalignment. Built-in filters minimize electromagnetic interference, ensuring reliable data in noisy industrial environments.
Hot-Swappable Redundancy: The module’s hot-swappable functionality allows replacement while the system is running, eliminating downtime during maintenance. This feature is critical for continuous processes in power generation and oil refining, where unplanned outages pose significant risks.
Wide Environmental Tolerance: Engineered for harsh conditions, the 3500/22M 138607-01AE operates reliably from -40°C to +85°C, with resistance to dust and moisture (IP20 rating). This durability makes it suitable for offshore platforms, mining sites, and high-temperature manufacturing zones.
Seamless System Integration: As part of the 3500 Series, the module integrates seamlessly with other 3500 components (e.g., 3500/15 power supply, 3500/32 relay module), forming a cohesive monitoring ecosystem. Its standardized backplane communication simplifies configuration and reduces integration complexity.
Application Areas: BENTLY 3500/22M 138607-01AE
The BENTLY 3500/22M 138607-01AE Proximitor Interface Module is essential for industries relying on precise machinery health assessment:
- Power Generation: Monitors steam turbines, generators, and auxiliary equipment in thermal, hydro, and nuclear plants. The module’s high sensitivity detects early signs of rotor imbalance or bearing degradation, preventing costly failures.
- Oil and Gas: Deployed in refineries and offshore platforms to monitor compressors, pumps, and motors. Its rugged design withstands corrosive atmospheres and high vibrations typical of oil and gas operations.
- Manufacturing: Integrates with CNC machines, robotic arms, and conveyor systems in automotive and pharmaceutical production. Real-time vibration data optimizes maintenance schedules and ensures product quality.
- Water Treatment: Controls pumps and agitators in water/wastewater plants, enabling continuous operation and regulatory compliance. The module’s reliability supports 24/7 monitoring of critical infrastructure.
- Aerospace and Defense: Used in aircraft ground support equipment and military machinery, where precise vibration analysis is non-negotiable for mission readiness and safety.
Related Products: BENTLY 3500/22M 138607-01AE
- 3500/15 Power Supply Module (127610-01): Supplies redundant power to the 3500/22M 138607-01AE and other 3500 Series modules, ensuring continuous operation.
- 3500/05 Rack Enclosure: Houses the 3500/22M 138607-01AE, providing mechanical support and power distribution for the monitoring system.
- 106M1081-01 Vibration Proximity Probe: Connects to the 3500/22M 138607-01AE to measure shaft vibration, forming a complete monitoring solution.
- 3500/32 Relay Module (125712-01): Triggers alarms/trips based on data from the 3500/22M 138607-01AE, enabling rapid response to abnormal conditions.
- 3500/42M Vibration Monitoring Module: Processes vibration data from the 3500/22M 138607-01AE for advanced spectral analysis and trend monitoring.
- 3500/92M Communication Gateway: Transmits data from the 3500/22M 138607-01AE to SCADA systems via Modbus TCP/IP, enabling remote diagnostics.
Installation and Maintenance: BENTLY 3500/22M 138607-01AE
Pre-installation Preparations:
Before installing the 3500/22M 138607-01AE, verify the 3500 Rack is properly grounded and powered by a 3500/15 power supply. Clean the rack slot and ensure no debris is present. Align the module with the slot, securing it with retention brackets. Connect proximity probes (e.g., 106M1081-01) to the front-panel terminals, ensuring shielded cables to minimize EMI. Configure the module via Bently Nevada’s System 1 software, setting measurement ranges and alarm thresholds based on machinery requirements.
Before installing the 3500/22M 138607-01AE, verify the 3500 Rack is properly grounded and powered by a 3500/15 power supply. Clean the rack slot and ensure no debris is present. Align the module with the slot, securing it with retention brackets. Connect proximity probes (e.g., 106M1081-01) to the front-panel terminals, ensuring shielded cables to minimize EMI. Configure the module via Bently Nevada’s System 1 software, setting measurement ranges and alarm thresholds based on machinery requirements.
Maintenance Recommendations:
- Routine Inspections: Monthly checks include verifying LED status indicators, tightening cable connections, and cleaning dust from ventilation slots. Use a thermal imager to detect abnormal heat signatures.
- Calibration Verification: Annually calibrate the module with a precision vibration source to ensure measurement accuracy. Reference Bently Nevada’s procedures to adjust sensitivity and linearity.
- Firmware Updates: Periodically update firmware via the rack’s communication gateway to access bug fixes and new features. Maintain a backup of module configurations before updates.
- Spare Parts Management: Keep a spare 3500/22M 138607-01AE on hand, leveraging our global supply chain for quick replacement. Ensure spare modules are pre-configured for rapid deployment.
Product Guarantee: BENTLY 3500/22M 138607-01AE
Our company provides a 12-month quality warranty for the BENTLY 3500/22M 138607-01AE Proximitor Interface Module, covering hardware defects from non-human causes. During the warranty period, we will replace any module with signal output issues, communication failures, or physical damage at no cost. For discontinued models or urgent needs, our extensive inventory and global logistics network ensure prompt fulfillment, minimizing downtime and supporting continuous industrial operation.
With 17 years of expertise in industrial control distribution, we prioritize reliable products and exceptional service. The 3500/22M 138607-01AE exemplifies our commitment to quality, delivering the precision and durability required for critical machinery monitoring. Contact us today to optimize your predictive maintenance strategy with this advanced interface module.
Note: All product names, logos, and brands are property of their owners. This document is informational and does not substitute for Bently Nevada’s official technical manuals.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com
E-mail :sales@ygplc.com
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