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BENTLY 3500/22-01-01-00 Proximitor Interface Module
Product Overview: BENTLY 3500/22-01-01-00
The BENTLY 3500/22-01-01-00 Proximitor interface module is a high-precision industrial component designed for mechanical health monitoring in Bently Nevada’s 3500 Series Machinery Health Monitoring System. As a critical interface between proximity probes and monitoring racks, this module converts mechanical displacement and vibration signals into standardized electrical outputs, enabling real-time analysis of rotating machinery conditions. The 3500/22-01-01-00 integrates advanced eddy current technology with rugged hardware, ensuring reliable performance in mission-critical applications where early fault detection is essential.
Engineered for industrial harshness, the 3500/22-01-01-00 supports up to two proximity probes (e.g., 106M1081-01) and features configurable alarm thresholds for shaft vibration, displacement, and speed measurements. Its dual-channel design allows simultaneous monitoring of two independent parameters, while the Modbus RTU communication interface enables seamless integration with distributed control systems (DCS) and supervisory control platforms. The module’s -40°C to +85°C operating temperature range and IP20 protection rating make it suitable for harsh environments, from power plant turbines to offshore compressors.
Within automation ecosystems, the 3500/22-01-01-00 acts as a bridge between physical sensors and digital monitoring systems, providing critical data for predictive maintenance. Its compatibility with Bently Nevada’s 3500 Rack enclosures (e.g., 3500/05) and compliance with API 670 standards ensures seamless integration into complex industrial setups, enhancing system reliability and reducing unplanned downtime.
Technical Specifications: BENTLY 3500/22-01-01-00
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 3500/22-01-01-00 |
| Manufacturer | BENTLY NEVADA |
| Product Type | Proximitor Interface Module |
| Input Channels | 2 channels (proximity probes) |
| Measurement Range | 0–2 mm (linear displacement) |
| Sensitivity | 7.87 V/mm (200 mV/mil) |
| Communication Protocol | Modbus RTU |
| Output Signals | 4–20 mA, 0–10 V DC |
| Physical Dimensions | 177.8 mm (H) × 48.3 mm (W) × 254 mm (D) |
| Weight | 1.2 kg |
| Operating Temperature | -40°C to +85°C |
| Humidity | 5–95% non-condensing |
| Mounting Type | 3500 Rack (slot-compatible) |
| Country of Origin | United States |
Main Features and Advantages: BENTLY 3500/22-01-01-00
High-Precision Signal Conversion: The 3500/22-01-01-00 utilizes eddy current technology to convert mechanical movements into electrical signals with micron-level accuracy, critical for detecting early signs of shaft misalignment or bearing wear. Its 16-bit analog-to-digital conversion ensures precise data acquisition for predictive maintenance.
Dual-Channel Flexibility: With two independent input channels, the module supports simultaneous monitoring of vibration and displacement, or redundant measurements for enhanced reliability. This flexibility allows users to customize monitoring setups based on specific machinery requirements.
Robust Industrial Design: Built with a rugged metal enclosure and IP20 protection, the module withstands dust, moisture, and mechanical stress. Its wide temperature range ensures consistent performance in extreme environments, from arctic oil fields to high-temperature manufacturing zones.
Seamless System Integration: Designed for Bently Nevada’s 3500 Series, the 3500/22-01-01-00 integrates seamlessly with Proximitor probes, rack enclosures, and communication gateways. This standardization reduces installation complexity and ensures compatibility with existing monitoring infrastructure.
Advanced Diagnostic Capabilities: Built-in LED indicators and self-test functions provide real-time health feedback, minimizing troubleshooting time. The module’s fault detection features help identify issues such as probe cable damage or signal loss before they escalate into system failures.
Application Areas: BENTLY 3500/22-01-01-00
The BENTLY 3500/22-01-01-00 Proximitor interface module is essential for industries relying on precise machinery health monitoring:
- Power Generation: Monitors steam turbines, generators, and auxiliary equipment in thermal, hydro, and renewable energy plants. The module’s high-precision measurements help optimize turbine efficiency and prevent catastrophic failures.
- Oil and Gas: Deployed in refineries, pipelines, and offshore platforms to monitor compressors, pumps, and motors. Its durability in harsh environments ensures reliable operation in corrosive or high-vibration settings.
- Manufacturing: Integrates with CNC machines, robotic arms, and conveyor systems to detect vibrations that could affect product quality. The module’s real-time data supports proactive maintenance in automotive and pharmaceutical production lines.
- Water Treatment: Manages pump and agitator monitoring in water/wastewater plants, ensuring continuous operation and compliance with environmental regulations.
- Aerospace and Defense: Used in aircraft ground support equipment and military machinery, where precise vibration analysis is critical for mission readiness and safety.
Related Products: BENTLY 3500/22-01-01-00
- BENTLY 106M1081-01 Vibration Proximity Probe: A 配套使用 probe that connects to the 3500/22-01-01-00, providing precise shaft vibration measurements.
- BENTLY 3500/05 Rack Enclosure: Houses the 3500/22-01-01-00 and other 3500 Series modules, ensuring mechanical support and power distribution.
- BENTLY 3500/92M Communication Gateway (136180-01): Connects the 3500/22-01-01-00 to supervisory networks via Modbus TCP/IP, enabling remote data access.
- BENTLY 3500/32 Relay Module (125712-01): Uses data from the 3500/22-01-01-00 to trigger alarms and trips based on predefined thresholds.
- BENTLY 3500/42M Vibration Monitoring Module: Processes signals from the 3500/22-01-01-00 to provide advanced vibration analysis and trending.
- BENTLY 3500/15 Power Supply Module (127610-01): Supplies stable power to the 3500/22-01-01-00 and other rack-mounted components.
Installation and Maintenance: BENTLY 3500/22-01-01-00
Pre-installation Preparations:
Before installing the 3500/22-01-01-00, verify the 3500 Rack is properly grounded and powered (24V DC). Clean the rack slot and ensure no debris is present. Slide the module into the designated slot, securing it with retention brackets. Connect proximity probes (e.g., 106M1081-01) to the input terminals, ensuring shielded cables to minimize EMI interference. Configure the module’s address and communication parameters using Bently Nevada’s System 1 software, then test signal integrity with a calibration fixture.
Before installing the 3500/22-01-01-00, verify the 3500 Rack is properly grounded and powered (24V DC). Clean the rack slot and ensure no debris is present. Slide the module into the designated slot, securing it with retention brackets. Connect proximity probes (e.g., 106M1081-01) to the input terminals, ensuring shielded cables to minimize EMI interference. Configure the module’s address and communication parameters using Bently Nevada’s System 1 software, then test signal integrity with a calibration fixture.
Maintenance Recommendations:
- Routine Inspections: Monthly visual checks for loose connections, damaged cables, or overheating. Use a thermal imager to detect abnormal temperature patterns that may indicate module stress.
- Calibration Verification: Annually calibrate the module with a certified vibration fixture to maintain measurement accuracy. Reference Bently Nevada’s procedures to adjust sensitivity and linearity.
- Firmware Updates: Periodically update the module’s firmware via the rack configuration software to access new features and bug fixes.
- Spare Parts Management: Keep a spare 3500/22-01-01-00 on hand, along with probe cables and connectors, to facilitate rapid replacement. Leverage our global supply chain for quick delivery of discontinued components.
Product Guarantee: BENTLY 3500/22-01-01-00
Our company provides a 12-month quality warranty for the BENTLY 3500/22-01-01-00 Proximitor interface module, covering hardware defects from non-human causes. During the warranty period, we will replace any module with signal conversion issues, communication failures, or physical damage at no cost. For urgent needs or discontinued models, our extensive inventory and global logistics network ensure prompt fulfillment, minimizing downtime and supporting continuous industrial operation.
With 17 years of expertise in industrial control distribution, we prioritize reliable products and exceptional service. The 3500/22-01-01-00 exemplifies our commitment to quality, offering the precision and durability required for critical machinery monitoring. Contact us today to enhance your predictive maintenance strategy with this advanced interface module.
Note: All product names, logos, and brands are property of their owners. This document is informational and does not substitute for Bently Nevada’s official technical manuals.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com
E-mail :sales@ygplc.com
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