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BENTLY 3500/15 133292-01 Power Supply Module
Product Overview
The BENTLY 3500/15 133292-01 is a high-reliability Power Supply Module designed as the cornerstone power source for Bently Nevada’s 3500 Series Machinery Protection System. Engineered to deliver stable, redundant power to monitoring and protection modules in critical industrial applications, this module ensures uninterrupted operation of vibration analysis, shaft displacement, and safety interlock systems. As an integral component of the 3500 Series, the 3500/15 133292-01 supports seamless integration with other 3500 modules (e.g., 3500/42M vibration monitors, 3500/22M keyphasor modules), providing a robust power infrastructure for rotating equipment protection in sectors such as oil & gas, power generation, and heavy manufacturing.
Featuring a dual-channel redundant design, the BENTLY 3500/15 133292-01 converts 100–240 V AC input to a regulated 24 V DC output, with each channel capable of supplying up to 5 A. This configuration ensures continuous operation even if one channel fails, eliminating single points of failure in mission-critical setups. The module’s hot-swappable architecture allows for replacement without powering down the system, minimizing downtime during maintenance or component failure. Advanced power conditioning circuitry includes overvoltage, overcurrent, and thermal protection, safeguarding both the module and connected equipment in harsh environments with temperatures ranging from -40°C to +70°C. Complying with industry standards like API 670 and IEC 61131-2, the 3500/15 133292-01 is optimized for reliability in applications where power stability is non-negotiable.
In automation ecosystems, the 3500/15 133292-01 serves as the power backbone of the 3500 Series rack, delivering clean, regulated power to modules that monitor turbines, compressors, and generators. Its modular design enables straightforward installation in standard 19-inch racks, while built-in LED indicators provide real-time feedback on power status, output voltage, and fault conditions. By combining high-efficiency power conversion with redundant functionality, the 3500/15 133292-01 enhances system availability and reduces the risk of unplanned outages, making it an essential component for industrial machinery protection strategies.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 3500/15 133292-01 |
| Manufacturer | Bently Nevada |
| Product Type | Power Supply Module |
| Input Voltage | 100–240 V AC, 50/60 Hz |
| Output Voltage | 24 V DC ±0.5% |
| Output Current | 5 A per channel, 10 A total (dual-channel) |
| Efficiency | 85% typical |
| Redundancy | Dual-channel hot-swappable redundancy |
| Physical Dimensions | 10.16 cm (H) × 16.51 cm (W) × 22.86 cm (D) |
| Weight | 1.2 kg |
| Operating Temperature | -40°C to +70°C |
| Mounting | Rack-mounted in 3500 Series enclosure |
| Certifications | CE, UL, cUL, API 670 |
Key Features and Advantages
Dual-Channel Redundancy: The 3500/15 133292-01 features the same robust dual-channel design as its predecessor, ensuring continuous power delivery even when one channel is compromised. This redundancy is critical for maintaining monitoring system functionality during transient power fluctuations or component malfunctions.
Hot-Swap Capability: Engineered for minimal downtime, the module can be replaced without interrupting power to the rack, allowing maintenance in live systems. This feature is indispensable for 24/7 industrial operations where unplanned outages lead to significant losses.
Wide Input Voltage Range: Supporting 100–240 V AC input, the 3500/15 133292-01 adapts to diverse global power grids, eliminating the need for region-specific adapters and simplifying installation in international projects.
Enhanced Protection Mechanisms: Built-in overvoltage, overcurrent, and thermal protection circuits safeguard against power surges, short circuits, and excessive heat, extending the lifespan of both the power supply and connected monitoring modules.
High-Efficiency Power Conversion: With 85% typical efficiency, the module minimizes energy loss and heat generation, reducing cooling requirements and operational costs in industrial environments. This efficiency also contributes to a smaller carbon footprint.
Rugged Environmental Tolerance: Designed to withstand extreme temperatures and harsh conditions, the 3500/15 133292-01 ensures reliable performance in offshore platforms, refineries, and other challenging locations where standard power supplies might fail.
Application Areas
The BENTLY 3500/15 133292-01 is essential for powering machinery protection systems in industries where equipment reliability is non-negotiable:
- Oil & Gas: Powers vibration monitoring systems in compressors, pumps, and turbines at refineries, pipeline stations, and offshore rigs, enabling early detection of mechanical issues to prevent production disruptions.
- Power Generation: Supports turbine health monitoring in thermal, hydro, and nuclear power plants, maintaining grid stability by enabling real-time analysis of shaft vibrations and displacements.
- Manufacturing: Powers monitoring systems for high-speed rotating equipment (e.g., motors, fans, conveyors) in automotive, chemical, and food processing facilities, minimizing unplanned downtime and optimizing production efficiency.
- Mining and Metals: Installed in crushers, mills, and ventilation systems to monitor equipment health in harsh mining environments, reducing maintenance costs and improving operational continuity.
Specific applications include:
- Turbine Protection Systems: Powers modules that monitor steam turbine vibrations, ensuring safe operation and preventing catastrophic failures by maintaining consistent power to critical sensors.
- Compressor Health Monitoring: Supplies reliable power to displacement sensors and vibration analyzers in natural gas compressors, enabling predictive maintenance and reducing unexpected shutdowns.
- Industrial Machinery Diagnostics: Powers monitoring racks in manufacturing plants to analyze equipment vibrations, allowing proactive maintenance to reduce wear and tear on critical components.
Related Products
- 3500/15-01 Power Supply Module: An upgraded variant with enhanced thermal management, compatible with the 3500/15 133292-01 in redundant configurations to further improve system reliability.
- 3500/05 Rack Enclosure: Houses the 3500/15 133292-01 and other 3500 Series modules, providing a structured and protected environment for optimal performance.
- 3500/42M Vibration Monitor: Works in tandem with the 3500/15 133292-01 to analyze vibration data from rotating equipment, relying on stable power for accurate measurements.
- 3500/22M Keyphasor Module: Depends on the 3500/15 133292-01 for power, providing rotational reference signals critical for phase-locked vibration analysis.
- 3500/32M Relay Module: Triggers alarms or shutdowns based on monitoring data, requiring reliable power from the 3500/15 133292-01 in safety-critical applications.
- 3500/92 Communication Gateway: Integrates with the 3500/15 133292-01 to enable remote monitoring via Ethernet, supporting Industry 4.0 initiatives with stable power supply.
Installation and Maintenance
Pre-installation Preparations:
Before installing the BENTLY 3500/15 133292-01, ensure the 3500 Series rack is properly grounded and ventilated to prevent overheating. Verify that the input voltage (100–240 V AC) matches the module’s specifications and install redundant power cables to maintain reliability. Mount the module in the rack using the provided hardware, ensuring adequate spacing for heat dissipation. Connect the input power using shielded cables and terminate them in the rack’s power distribution block, following Bently Nevada’s wiring guidelines to minimize electromagnetic interference. Confirm that the rack’s power configuration aligns with the module’s dual-channel redundancy requirements for optimal performance.
Before installing the BENTLY 3500/15 133292-01, ensure the 3500 Series rack is properly grounded and ventilated to prevent overheating. Verify that the input voltage (100–240 V AC) matches the module’s specifications and install redundant power cables to maintain reliability. Mount the module in the rack using the provided hardware, ensuring adequate spacing for heat dissipation. Connect the input power using shielded cables and terminate them in the rack’s power distribution block, following Bently Nevada’s wiring guidelines to minimize electromagnetic interference. Confirm that the rack’s power configuration aligns with the module’s dual-channel redundancy requirements for optimal performance.
Maintenance Suggestions:
- Routine Inspections: Perform quarterly visual checks of LED indicators to verify power output status and identify potential faults. Use a multimeter to measure output voltage and current, comparing readings against the module’s specifications to ensure accuracy.
- Cleaning and Cooling: Remove dust and debris from the module’s vents monthly, especially in dusty environments, to prevent heat buildup. Use compressed air or a soft brush to clean the enclosure without damaging internal components.
- Redundancy Testing: Annually simulate a channel failure to verify that the redundant channel switches on correctly, documenting test results for compliance and system reliability. This proactive testing minimizes the risk of unexpected failures.
- Spare Parts Management: Store spare 3500/15 133292-01 modules in a controlled environment (10–30°C, <50% humidity) to ensure quick replacement during failures. Rotate inventory periodically to maintain component viability and performance.
Product Guarantee
Our company provides a 12-month quality warranty for the BENTLY 3500/15 133292-01, covering hardware defects under normal use. In the event of power output anomalies or functional failures, we offer prompt replacement services to minimize downtime and keep your operations running. For legacy or urgent requirements, our global supply chain network ensures rapid delivery of the 3500/15 133292-01 and related spare parts. Our technical support team is available 24/7 to assist with installation, troubleshooting, and redundancy testing, ensuring reliable power supply for your machinery protection systems and long-term operational stability.
For sales inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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