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BENTLY 3500/05-01-01-00-00-00 3500 Series Rack Enclosure
Product Overview
The BENTLY 3500/05-01-01-00-00-00 is a rugged 3500 Series Rack Enclosure designed as the foundational housing for Bently Nevada’s 3500 Series Machinery Protection System. Engineered to provide a secure and organized platform for monitoring modules, power supplies, and communication gateways, this enclosure serves as the physical backbone of critical machinery protection systems in industries such as oil & gas, power generation, and manufacturing. As part of the 3500 Series, the 3500/05-01-01-00-00-00 ensures seamless integration of modules like vibration monitors, keyphasor units, and I/O interfaces, enabling comprehensive health monitoring of rotating equipment such as turbines, compressors, and generators.
Constructed with a heavy-gauge steel frame and corrosion-resistant finish, the BENTLY 3500/05-01-01-00-00-00 offers robust protection against environmental factors like dust, moisture, and electromagnetic interference. Its modular design supports up to 19 modules in a 19-inch rack configuration, with pre-drilled mounting holes and standardized slot spacing for easy installation. The enclosure’s front and rear panels feature removable covers for convenient access to wiring and module connections, while built-in ventilation channels ensure optimal thermal management for continuous operation in harsh industrial environments.
In automation ecosystems, the 3500/05-01-01-00-00-00 plays a critical role in consolidating monitoring hardware, reducing cabling complexity, and enhancing system reliability. Its compatibility with Bently Nevada’s 3500 Series software and protocols (e.g., API 670) ensures compliance with industry standards, while the rugged construction meets rigorous environmental ratings (IP54). By providing a centralized platform for machinery protection components, this enclosure minimizes downtime, simplifies maintenance, and supports predictive maintenance strategies for high-value industrial assets.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 3500/05-01-01-00-00-00 |
| Manufacturer | Bently Nevada |
| Product Type | Machinery Protection Rack Enclosure |
| Series | 3500 Series |
| Physical Dimensions | 482.6 mm (H) × 482.6 mm (W) × 304.8 mm (D) [19 in. × 19 in. × 12 in.] |
| Weight | 18.1 kg |
| Module Capacity | 19 slots for 3500 Series modules |
| Mounting | 19-inch standard rack (floor or wall-mounted) |
| Environmental Rating | IP54 (dust and water spray protection) |
| Operating Temperature | -40°C to +70°C |
| Ventilation | Forced-air cooling (optional fan kit) |
| Material | Heavy-gauge steel with powder-coat finish |
| Certifications | CE, UL, IEC 61131-2 |
Key Features and Advantages
Robust Industrial Construction: The 3500/05-01-01-00-00-00 is built with heavy-gauge steel and a corrosion-resistant finish, ensuring durability in harsh environments. Its IP54 rating protects internal components from dust and water spray, making it suitable for offshore platforms, refineries, and other challenging locations.
Modular and Scalable Design: With 19 module slots, the enclosure supports flexible configuration for small to large monitoring systems. Its standardized design allows easy addition or replacement of modules without disrupting existing setups, enabling system expansion as monitoring needs evolve.
Optimal Thermal Management: Built-in ventilation channels and optional fan kits maintain optimal operating temperatures, preventing overheating even in high-density module configurations. This feature ensures consistent performance of critical monitoring hardware over extended periods.
Easy Access and Maintenance: Removable front and rear panels provide quick access to wiring and module connections, simplifying installation, troubleshooting, and routine maintenance. The rack’s tool-less module installation reduces downtime during component replacement.
EMI/RFI Protection: The steel enclosure acts as a Faraday cage, minimizing electromagnetic interference (EMI) and radio-frequency interference (RFI) to ensure reliable signal integrity for monitoring modules. This is crucial for accurate vibration and displacement measurements in industrial settings.
Compliance with Industry Standards: Designed to meet API 670 and IEC 61131-2 standards, the 3500/05-01-01-00-00-00 ensures compliance with safety and reliability requirements for machinery protection systems in critical applications.
Application Areas
The BENTLY 3500/05-01-01-00-00-00 is essential for housing machinery protection systems in industries where equipment reliability is non-negotiable:
- Oil & Gas: Deployed in offshore rigs, refineries, and pipeline compression stations to house vibration monitoring systems for turbines, pumps, and compressors, enabling early detection of mechanical issues.
- Power Generation: Used in thermal, hydro, and nuclear power plants to organize monitoring hardware for generators, steam turbines, and auxiliary equipment, ensuring stable power production and grid compliance.
- Manufacturing: Installed in automotive, chemical, and food processing facilities to monitor high-speed rotating machinery, such as motors, fans, and conveyors, to maintain production continuity.
- Mining and Metals: Houses monitoring systems for crushers, mills, and ventilation equipment in mining operations, reducing downtime and optimizing maintenance schedules.
Specific applications include:
- Turbine Health Monitoring: Integrates vibration monitors and keyphasor modules to track shaft dynamics in steam and gas turbines, preventing catastrophic failures.
- Compressor Protection: Organizes displacement and pressure monitoring modules for natural gas compressors in pipeline networks, ensuring safe and efficient operation.
- Industrial Machinery Diagnostics: Consolidates I/O modules and communication gateways for comprehensive condition monitoring in heavy manufacturing equipment.
Related Products
- BENTLY 3500/15 Power Supply Module: Supplies redundant power to the 3500/05-01-01-00-00-00 rack, ensuring uninterrupted operation of monitoring modules.
- BENTLY 3500/22M Keyphasor Module: Installs in the rack to provide rotational reference signals for vibration analysis, complementing the enclosure’s monitoring capabilities.
- BENTLY 3500/42M Vibration Monitor: Monitors radial vibration and axial displacement, often housed in the 3500/05-01-01-00-00-00 for integrated machinery protection.
- BENTLY 3500/92 Communication Gateway: Enables Ethernet connectivity for the rack, allowing remote access to data from the 3500/05-01-01-00-00-00-housed modules.
- BENTLY 3500/32M Relay Module: Triggers alarms or shutdowns based on monitoring data, installed in the rack for enhanced safety control.
- BENTLY 3500/44M Rack Configuration Module: Configures and manages modules in the 3500/05-01-01-00-00-00, simplifying system setup and maintenance.
Installation and Maintenance
Pre-installation Preparations:
Before installing the BENTLY 3500/05-01-01-00-00-00, ensure the installation site is properly grounded and free of excessive dust or moisture. Use the provided mounting brackets to secure the enclosure to a 19-inch rack (floor or wall-mounted), ensuring vertical alignment for optimal ventilation. Verify the rack’s load capacity can support the enclosure’s weight (18.1 kg) plus installed modules. Route shielded cables through the enclosure’s cable glands, separating power and signal wiring to minimize interference. Install the optional fan kit if operating in high-temperature environments to maintain optimal thermal conditions.
Before installing the BENTLY 3500/05-01-01-00-00-00, ensure the installation site is properly grounded and free of excessive dust or moisture. Use the provided mounting brackets to secure the enclosure to a 19-inch rack (floor or wall-mounted), ensuring vertical alignment for optimal ventilation. Verify the rack’s load capacity can support the enclosure’s weight (18.1 kg) plus installed modules. Route shielded cables through the enclosure’s cable glands, separating power and signal wiring to minimize interference. Install the optional fan kit if operating in high-temperature environments to maintain optimal thermal conditions.
Maintenance Suggestions:
- Routine Inspections: Monthly visual checks for loose connections, damaged cables, or dust accumulation inside the 3500/05-01-01-00-00-00. Use a dry cloth or compressed air to clean ventilation slots and module surfaces, ensuring unobstructed airflow.
- Thermal Management: Quarterly verification of fan kit operation (if installed) to prevent overheating. Monitor internal temperature using a thermal imager to identify hotspots, especially in high-density module configurations.
- Seal Integrity: Annually inspect the enclosure’s gaskets and seals to maintain IP54 protection, replacing worn components to prevent dust or water ingress.
- Spare Parts Management: Keep spare gaskets, fan kits, and mounting hardware on hand for the 3500/05-01-01-00-00-00. Store spare modules in the enclosure’s empty slots or in a controlled environment to ensure rapid replacement during emergencies.
Product Guarantee
Our company provides a 12-month quality warranty for the BENTLY 3500/05-01-01-00-00-00, covering hardware defects under normal use. In the event of issues like structural damage or seal failure, we offer prompt replacement services to minimize downtime. For legacy or urgent needs, our global supply chain ensures quick delivery of the 3500/05-01-01-00-00-00 and related spares. Our technical support team assists with installation guidance and maintenance planning, ensuring the enclosure’s reliability to safeguard your industrial monitoring systems.
For inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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